1. ABERTURA ACIONADA POR PAINPOINT

Are you managing escalating operational costs and unpredictable downtime in your aggregate production? Material de alimentação inconsistente, abrasive wear on components, and inefficient power utilization directly impact your bottom line. Considere estes desafios comuns:
Tempo de inatividade não planejado: Frequent breakdowns due to component failure can cost over $10,000 por hora em perda de produção e trabalho.
Alto consumo de peças de desgaste: Excessive replacement of jaws, forros, and blow bars under abrasive conditions erodes profit margins.
Uso ineficiente de energia: Crushers operating outside optimal parameters consume 1525% more power, a significant fixed cost.
Inconsistência na qualidade do produto: Poorly calibrated crushing chambers yield offspec aggregate, leading to product rejection and wasted raw material.
Risco de conformidade regulatória: Operating with noncompliant components can result in fines and supply chain disruptions for your clients.

How do you select equipment that addresses these specific cost centers while ensuring reliability and compliance? The foundation lies in a robust, intelligently engineered primary crushing solution.

2. VISÃO GERAL DO PRODUTO

The Rohs Compliant Stone Crusher Machine is a heavyduty primary jaw crusher engineered for the initial reduction of hard, rocha abrasiva de pedreira (por exemplo, granito, basalto) em consistente, agregado graúdo. It is designed for stationary plant installation or robust mobile setups.

Fluxo de Trabalho Operacional:
1. Ingestão de ração: Large raw quarry stone (até o tamanho de feed especificado) é carregado no alimentador vibratório do urso pardo (opcional), que contorna multas para otimizar o carregamento da câmara.
2. Britagem Primária: O material entra no conjunto de mandíbula fixa e móvel. The mechanically actuated moving jaw compresses rock against the stationary jaw, applying immense pressure to fracture it.
3. Descarga & Dimensionamento: O material triturado sai pela abertura de descarga inferior (CSS Closed Side Setting), determinar o tamanho do produto primário. This output is then conveyed for secondary processing or stockpiling.

Escopo de aplicação: Ideal for primary crushing in quarrying, mineração, and largescale construction waste recycling operations. Best suited for materials with compressive strength below 320 MPa.

Limitações: Not designed as a finished aggregate producer; secondary or tertiary crushers are required for final sizing. Performance is contingent on proper feed sizing and material characteristics.

3. RECURSOS PRINCIPAIS

Advanced Jaw Die Design | Base Técnica: Computeroptimized kinematics and highmanganese steel alloy | Benefício Operacional: Creates aggressive crushing action with reduced slippage, increasing throughput by an estimated 1015% on hard stone | Impacto do ROI: Higher tonsperhour output lowers costperton metric directly

Integração de componentes compatíveis com ROHS | Base Técnica: Eliminação de substâncias restritas (por exemplo, liderar, cádmio) in electrical assemblies, tintas, e lubrificantes | Benefício Operacional: Ensures global supply chain compatibility and simplifies endoflife equipment handling | Impacto do ROI: Mitigates risk of project disqualification in regulated markets and avoids potential disposal fees

Alternar Hidráulico & Sistema de ajuste | Base Técnica: Cilindros hidráulicos de dupla ação substituem placas articuladas mecânicas tradicionais | Benefício Operacional: Permite segurança, rapid adjustment of the CSS for product size changes and provides automatic overload protection against tramp metal | Impacto do ROI: Reduz o tempo de inatividade de ajuste em até 80% e evita danos catastróficos causados ​​por materiais não trituráveis

Estrutura de base fabricada para serviços pesados | Base Técnica: Análise de Elementos Finitos (FEA)designed steel construction with reinforced stress points | Benefício Operacional: Absorbs dynamic loads and vibration, ensuring longterm alignment integrity of the crusher shaft and bearings | Impacto do ROI: Extends structural life of the machine foundation by years, protegendo seu investimento de capital

Sistema de acionamento de alta eficiência | Base Técnica: Direct Vbelt drive from hightorque motor to flywheels with automated tensioning | Benefício Operacional: Minimiza perdas de transmissão de energia; dados de campo mostram um 58% improvement in energy efficiency compared to indirect drives | Impacto do ROI: Lower operational expenditure (OPEX) through reduced kWh consumption per ton crushed

Sistema de lubrificação automatizado centralizado | Base Técnica: Programmable pump delivering precise grease volume to key bearing points | Benefício Operacional: Ensures optimal bearing lubrication regardless of operator intervention timing, extending bearing service life by up to 40% | Impacto do ROI: Lowers maintenance labor costs and prevents costly bearing failures

Portas integradas de supressão de poeira | Base Técnica: Preinstalled manifold for connecting external water spray systems at key dust generation points | Benefício Operacional: Facilitates compliance with onsite air quality standards from day one of operation | Impacto do ROI: Avoids work stoppages due to environmental violations and reduces health hazards for personnel

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | Rohs Compliant Stone Crusher Solution | Vantagem (% melhoria) |
|||||
| Vida útil da peça (Granito Abrasivo) | 90120 dias | 130160 dias | Até 33% mais longo |
| Consumo de energia (kWh/tonelada) | ~0,85 1.1 kWh/tonelada | ~0.78 0.95 kWh/tonelada | Até 12% mais eficiente |
| Tempo de ajuste CSS | 6090 minutos (manual) | <15 minutos (hidráulico) | Até 87% mais rápido |
| Tempo médio entre falhas (MTBF)| ~1.500 horas | ~2.200 horas | Aumento de aproximadamente 47% |
| Emissão de Ruído a 10m | 95105 dB(UM) 8898 dB(UM) 7 dB(UM) redução |

Based on critical subsystem analysis.

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade da gama de modelos: 150 800 MT/hora
Faixa de abertura de alimentação: 900mm x 600 mm até 1500 mm x 1200 mm
Requisito de energia: 75 kW 200 motor elétrico kW (400V/50Hz ou personalizável)
Peso do britador (Quadro & Mandíbula): De aprox.. 18,000 kg para 65,000 kg
Principais especificações de materiais:
Placas de mandíbula / Forros: Premium Mn18Cr2 or Mn22Cr2 alloy steel
Quadro Principal & Pitman: Chapa de aço soldada de alta resistência (S355J2)
Eccentric Shaft Forging Grade AISI / SAE Type E4340
Bearings Spherical roller bearings; ROHScompliant grease
Faixa operacional ambiental: Ambient temperature 20°C to +45°C; dust ingress protection rating IP55 for electrical panels.

6. CENÁRIOS DE APLICAÇÃO

Granite Quarry Primary Crushing Plant Expansion

Challenge A quarry operator needed to increase primary circuit throughput by overcapacity without expanding their permitted footprint or violating new environmental regulations on hazardous substances in equipment.
Solution Installation of two highcapacity Rohs Compliant Stone Crusher Machines configured with integrated dust suppression.
Results Throughput increased by capacity while staying within site boundaries; compliance documentation was streamlined for European market aggregate sales; energy monitoring showed a plantwide reduction of costs per ton processed.

Construção Urbana & Instalação de reciclagem de resíduos de demolição

Desafio AC&D recycler faced severe wear from reinforced concrete contaminants variable feed material composition causing frequent jams requiring costly manual clearing.
Solution Implementation of a single Rohs Compliant Stone Crusher Machine equipped with the hydraulic toggle system for overload release automatic tramp iron protection via permanent magnet overbelt.
Results Unplanned downtime from uncrushables reduced by capacity; wear part consumption on mixed abrasive materials improved by capacity; recovered ferrous metal provided an additional revenue stream offsetting operational costs.

7 CONSIDERAÇÕES COMERCIAIS

Pricing tiers are structured based on feed opening size drive power:
Tier Basic Unit includes crusher motor base frame standard jaw dies manual adjustment system warranty covers parts labor first year extended service plans available purchase leaseto own financing options through partners typical terms range months interest rates vary credit profile optional features include automated greasing systems premium ceramic composite wear liners specific application remote monitoring telematics package realtime data feed production metrics preventive maintenance alerts service packages annual inspection programs guaranteed parts availability hours emergency response technical support hotline training programs onsite commissioning operator maintenance certification courses ensure optimal utilization equipment lifespan financing options structured accommodate cash flow needs including seasonal payment plans deferred payment schedules major projects consult our commercial team detailed proposal tailored specific operational financial parameters

8 Perguntas frequentes

What does ROHS compliance mean specifically for this crusher?
It certifies that all electrical components wiring harnesses paints seals lubricants supplied machine contain levels hazardous substances lead mercury cadmium hexavalent chromium polybrominated biphenyls PBB polybrominated diphenyl ethers PBDE below EU Directive thresholds This critical export markets certain domestic projects requiring green certifications

How does hydraulic toggle system improve safety maintenance?
It eliminates dangerous manual removal heavy mechanical toggle plates springs adjustments performed safely control panel remote location protects personnel from potential stored energy release overload event automatically releases chamber clears then resets minimizing intervention time hazard

Can this crusher replace our existing non compliant unit same foundation?
Detailed dimensional drawings load specifications provided evaluation often possible but requires professional assessment existing substructure anchor bolt pattern our engineering team can review your as built drawings confirm compatibility may require modification adapter plates

What warranty support offered?
Standard warranty covers defects materials workmanship period months operation hours whichever comes first extended coverage available critical components like shaft bearings structural frame Optional total care packages include scheduled inspections parts discounts priority dispatch

How handle spare parts logistics ensure minimal downtime?
We maintain regional inventory centers critical wear parts jaws side plates hydraulic components Partner network provides local stocking agreements Furthermore serial number identification allows precise part matching expedite ordering process typical emergency order fulfillment target hours major hubs