1. ABERTURA ACIONADA POR PAINPOINT

Are you managing primary crushing operations where inconsistent feed material, unplanned maintenance stops, and rising operational costs are eroding your project margins? Considere estes desafios comuns:
Tempo de inatividade excessivo: Mudanças frequentes de revestimento e ajustes mecânicos interrompem toda a sua linha de processamento, custando milhares por hora em perda de produção.
Altos custos com peças de desgaste: Aggressive or abrasive materials rapidly degrade crushing jaws, leading to premature failure and unsustainable consumables expenditure.
Gradação de saída inconsistente: Unstable performance results in poor product shape and size distribution, causing bottlenecks in downstream screening and secondary crushing stages.
Regulatory Compliance Risks: Operating noncompliant machinery in regulated markets can lead to project delays, multas, e danos à reputação.

How do you achieve reliable primary reduction while controlling total cost of ownership and ensuring environmental compliance? The solution requires a robust foundation designed for modern operational and regulatory demands.

2. VISÃO GERAL DO PRODUTO

The ROHS Compliant JC5000 is a heavyduty, singletoggle jaw crusher engineered for highcapacity primary crushing in quarrying, mineração, e aplicações de reciclagem de demolição. Its design focuses on delivering consistent performance while adhering to the Restriction of Hazardous Substances (ROHS) directive, making it suitable for projects with strict environmental procurement standards.

Fluxo de Trabalho Operacional:
1. Ingestão de ração: Large runofmine or demolition concrete (up to 1300mm) é carregado no alimentador vibratório do urso pardo (opcional), which bypasses fines to optimize chamber loading.
2. Britagem Primária: Material entra nas profundezas, nonchoking crushing chamber where a highinertia flywheel and large eccentric throw facilitate aggressive compression crushing.
3. Descarga & Regulamento: The crushed product exits at the bottom with a CSS (Configuração lateral fechada) hydraulically adjustable from 150mm to 300mm. A hydraulic toggle tensioning system protects the crusher from tramp metal.

Escopo de aplicação & Limitações:
Escopo: Ideal para hard rock (granito, basalto), minérios abrasivos, and reinforced concrete recycling. Suited for stationary plants or large mobile tracked setups.
Limitações: Não projetado para pegajoso, materiais ricos em argila sem pré-filtragem. Requires a stable foundation and appropriate upstream feeding equipment for optimal performance.

3. RECURSOS PRINCIPAIS

ROHSCompliant Component Sourcing | Base Técnica: Material substitution & supply chain verification | Benefício Operacional: Eliminates restricted substances (por exemplo, liderar, mercúrio) em componentes elétricos, fiação, e revestimentos | Impacto do ROI: Facilitates market access in regulated regions (EU, Reino Unido), avoids compliance penalties and simplifies endoflife equipment disposal.

Estrutura fabricada para serviços pesados | Base Técnica: Análise de Elementos Finitos (FEA) construção em aço otimizada | Benefício Operacional: Provides exceptional durability against shock loads and high fatigue stress | Impacto do ROI: Reduces risk of frame cracking/failure, estendendo a vida operacional além 20+ anos com manutenção adequada.

Alternar Hidráulico & Ajuste CSS | Base Técnica: Dualpurpose hydraulic ram for clearing blockages and adjusting discharge setting | Benefício Operacional: Enables remote setting changes in under 2 minutes and clears stalls without manual intervention | Impacto do ROI: Minimizes downtime by up to 80% during routine adjustments compared to manual shim systems.

Câmara de britagem simétrica profunda | Base Técnica: Optimized nip angle and longer crushing zone geometry | Benefício Operacional: Promotes interparticle crushing for improved product shape and delivers higher reduction ratios per pass | Impacto do ROI: Can reduce load on secondary crushers by up to 15%, reduzindo o consumo geral de energia do circuito.

Rolamentos autocompensadores de rolos & Larger Eccentric Throw | Base Técnica: Oversized bearings rated for higher loads; long throw at top of swing | Benefício Operacional: Sustains high throughput capacity (até 1500 tph) under full load with less heat generation | Impacto do ROI: Increases bearing service life by an average of 35%, directly lowering major component replacement costs.

Standard Integrated Dust Suppression Ports | Base Técnica: Prefitted connection points for water spray systems | Benefício Operacional: Effectively controls dust at feed point without aftermarket fabrication | Impacto do ROI: Helps maintain site environmental standards, reducing water usage by targeting spray precisely.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Industry Standard for Comparable Jaw Crushers | ROHS Compliant JC5000 Solution | Vantagem (% Melhoria) |
| : | : | : | : |
| Tempo de troca do revestimento| 1624 horas (2tripulação individual) | <8 horas (2tripulação individual) with hydraulic assist tools standard| Até 60% mais rápido |
| Tons Crushed per Wear Life| ~750,000 tons (granito abrasivo) |>1,000,000 toneladas (granito abrasivo) with optimized manganese chemistry| ~33% de vida útil mais longa |
| Consumo de energia por tonelada| Benchmark = 100% |>95% via efficient kinematics & lower friction bearings| ~5% reduction |
| Emissão de Ruído a 10m| Muitas vezes >105 dB(UM) |>98 dB(UM) with standard acoustic enclosures & damping pads|<7 dB(UM) redução |

_Based on field data from comparable installations; actual results depend on feed material properties._

5. ESPECIFICAÇÕES TÉCNICAS

Abertura de alimentação: 1500mm x 1300 mm
Tamanho máximo de alimentação: Up to 1300mm edge length
Faixa de configuração do lado fechado: Hydraulically adjustable from 150mm 300mm
Faixa de capacidade: Up to approx.1500 tonnes per hour (depende do tipo de material & CSS)
Requisitos de energia da unidade: Electric motor up to200 kW; Vbelt drive system standard
Peso total (Apenas triturador): Approximately86 tonnes
Principais especificações de materiais: Estrutura de aço soldada de alta resistência; ROHScompliant electrical system; AS2027grade manganese steel jaw liners standard.
Faixa de temperatura operacional: 20°C to +40°C with standard lubricants.
Conformidade Ambiental: Fully compliant with EU ROHS Directive2011/65/EU; CE marked.

6. CENÁRIOS DE APLICAÇÃO

Granite Quarry Expansion – Europe

Desafio: A major quarry operator needed to double primary capacity but faced stringent EU environmental procurement rules that disqualified most available large jaw crushers.
Solução: Installation of two ROHS Compliant JC5000 Jaw Crushers as the primary stage.
Resultados: The plant met all regulatory requirements for commissioning. Field data shows an average liner life of1.1 million tons crushed per set,and hydraulic CSS adjustment reduced monthly downtime associated with product changes by22 hours.

Urban Infrastructure Recycling Hub

Desafio: A contractor processing demolished bridge concrete required highvolume reduction but was limited by noise ordinancesand needed consistent outputfor recycled aggregate specification.
Solução: A single JC5000 configuredwith an integrated acoustic enclosureand a prescreening grizzly feeder.
Resultados: Noise levels remained within permitted limits.The deep chamber provided excellent shape characteristics,yielding over85% of product within specification on first pass.Crushing costs per ton were reduced by18% comparedto the previous mobile impactor setup due to lower wear costs.

7. CONSIDERAÇÕES COMERCIAIS

The ROHS Compliant JC5000 is positioned as a premium capital investment designed for longterm operational savings.Pricing is structured around core configuration:

Nível de equipamento básico: Inclui triturador,acionamentos de motor,Correias trapezoidais,sistema de lubrificação,and basic instrumentation.Suitable for customers integrating into existing plant designs.
Optimized Plant Tier (Recomendado): Base unit plus integrated motor slide base,vibrating grizzly feeder module,and walkway/access platforms.Reduces installation timeand costby approximately30%.
Recursos opcionais / Kits: Hydraulic setting adjustment package(padrão),acoustic damping kits,dust suppression ring kit,various liner profilesfor specific material types,e sensores de monitoramento de condição.

Service packages are available from3to10year durations,covering planned maintenance,inspections,and preferential parts supply.Financing options include capital leaseoperating leaseand leasetoown structures typically over5,7,or10year terms subjectto credit approval

Perguntas frequentes

1º trimestre:What does 'ROHS Compliant' specifically meanfor this jaw crusher?
A1 It signifies that all electrical components wiring harnesses paints coatingsand other subassemblies are certified freeof the ten restricted substances outlined inthe EU directive suchas lead mercury cadmium This documentationis providedfor your procurement records

Q2 Can we replace our existing noncompliant primary crusher directlywiththe JC5000?
A2 While dimensional footprints vary our engineering team providesa full foundation reviewand feed chute transition drawings TheJC5000 often requiresa reinforced foundation due its massbut generally fitsinto standardprimary station layouts

Q3 How does the hydraulic toggle system impact maintenance safety?
A3 It allows operators toc lear blockagesor adjust settingsfrom ground levelor a control panel eliminatingthe needfor personnelto work near the crush erchamberwith manual tools duringthese procedures significantly reducing safety risks

Q4 What isthe expected operational availability?
A4 Basedon reported performancefrom similar installationsin hard rock applications designed availability exceeds92% when followingthe recommended preventive maintenance schedule excludingplanned liner changeswhichare considered operatingcosts not downtime

Q5 Are wear parts interchangeablewith otherjaw crusher models?
A5 No TheJC5000 uses proprietary liner profilesand bearing sizes designedfor its specific kinematics UsingnonOEM parts will voidthe warrantyand likely reduce performanceand component life

Q6 What financing structures are commonly usedfor equipmentof this value?
A6 Most commercial buyers optfor atraditional capital leaseor equipment finance loan whichkeeps the asseton the balance sheet Common termsare5or7 yearswitha residual option Operatingleasesare also availablefor those seekingoffbalancesheet treatment

Q7 What trainingis providedfor our operations team?
A7 Purchase includes comprehensive onsite commissioning conductedby factorytrained engineers covering safe operation daily checks basic troubleshootingand liner change procedures Additional operator maintenance manualsare suppliedin digital format