1. ABERTURA ACIONADA POR PAINPOINT

Are you managing escalating maintenance costs and unplanned downtime in your cement plant’s material handling or processing stages? Operational inefficiencies in key equipment directly impact your bottom line through:
Consumo excessivo de energia: Inefficient drives and outdated designs can inflate power costs by 1525% for continuous operation equipment.
Falha frequente de componentes: Abrasive raw materials and clinker cause premature wear on standard components, leading to costly replacements and production halts every 612 meses.
Riscos de conformidade regulatória: Noncompliant materials in equipment can restrict your market access and necessitate expensive retrofits to meet global RoHS and similar environmental directives.
Qualidade de saída inconsistente: Unstable equipment performance leads to variations in feed rate, tamanho de partícula, or mix homogeneity, compromising final product specifications.

What if your next equipment investment could directly address these challenges, delivering measurable ROI through durability, eficiência, and guaranteed compliance?

2. VISÃO GERAL DO PRODUTO

This product line encompasses precisionengineered, RoHS compliant cement plant equipment designed for demanding material processing applications. Como fabricante de marca própria, we produce critical machinery under your specified brand, built to your exact performance criteria while ensuring full adherence to Restriction of Hazardous Substances directives.

Fluxo de Trabalho Operacional:
1. Especificação & Marca: You provide performance requirements and brand assets; we engineer the solution.
2. Manufacturing with Compliant Materials: Todos os componentes elétricos, selos, revestimentos, and alloys are sourced to meet strict RoHS standards.
3. Preshipment Validation: Equipment undergoes rigorous factory acceptance testing (GORDO) for performance and compliance verification.
4. Integração: The machinery is installed into your designated material flow circuit—such as raw mill feed, clinker cooling, or finished cement conveying.
5. Sustained Operation: Delivers reliable processing while maintaining full regulatory compliance throughout its service life.

Escopo de aplicação: Ideal for conveyors, bucket elevators, screw feeders, trituradores, and specialized fans where electrical components and surface materials contact the process stream or environment. Limitações: Not intended as a standalone solution for entire plant compliance; a holistic plant audit is recommended.

3. RECURSOS PRINCIPAIS

Sistema de acionamento modular | Base Técnica: Unidade de frequência variável (VFD) with RoHScompliant semiconductors & fiação | Benefício Operacional: Precise speed control matched to realtime process demand reduces mechanical stress | Impacto do ROI: Os dados de campo aparecem até 30% reduction in energy use versus fixedspeed drives

Sistema de revestimento resistente à abrasão | Base Técnica: Ceramiccomposite or specified RoHScompliant alloy liners | Benefício Operacional: Extends service life in highwear zones like chutes, housings, and impellers | Impacto do ROI: Reduces component replacement frequency by 4060%, reduzindo o custo de estoque de peças

SealedforLife Bearing Assemblies | Base Técnica: Labyrinth seals with RoHScompliant greases | Benefício Operacional: Eliminates routine regreasing, prevents ingress of abrasive dust | Impacto do ROI: Cuts scheduled maintenance time by 25 hours per bearing annually

Smart Vibration Monitoring Ports | Base Técnica: Integrated sensor mounts with compliant signal cabling | Benefício Operacional: Enables predictive maintenance scheduling based on actual condition data | Impacto do ROI: Prevents catastrophic failure; testes da indústria demonstram uma 70% reduction in unplanned downtime events

Unified Compliance Documentation | Base Técnica: Material Declarations (MDs) & Certificates of Conformity (CoC) for all regulated components | Benefício Operacional: Simplifies environmental audits and ensures global market access for your final product | Impacto do ROI: Mitigates risk of noncompliance fines and project delays

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | RoHS Compliant Cement Plant Equipment Solution | Vantagem (% melhoria) |
| : | : | : | : |
| Tempo médio entre falhas (MTBF) – Key Wear Components| 2,500 – 3,000 horas| 4,200+ horas| +40% |
| Consumo Específico de Energia (kWh/tonelada processada) | Linha de base (100%)| Design otimizado & compliant drives reduce consumption| 22% para 30% |
| Compliance Documentation Turnaround| Weeks for full traceability| Provided with FAT documentation| Timetoaudit ready reduced by ~80% |
| Custo total de propriedade (5período do ano)| High parts & replacement labor| Lower energy use & intervalos de serviço estendidos| Estimado 1825% redução |

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade/Classificação: Projetado sob medida a partir de 50 TPH para 2,000 TPH based on application (transmitir, esmagamento, alimentação).
Requisitos de energia: Designed for 380V690V / 50Hz or 60Hz threephase supply; IP65rated RoHS compliant motors and switchgear standard.
Especificações de materiais: Contact surfaces utilize RoHScompliant steels (por exemplo, AR400), cerâmica, or specified alloys; all paints/coatings are heavymetal free.
Dimensões Físicas: Fabricated to fit existing plant layouts; modular designs facilitate retrofit installations.
Faixa operacional ambiental: Temperatura ambiente: 20°C a +55°C; dustladen atmosphere operation capable.

6. CENÁRIOS DE APLICAÇÃO

Cement Plant Clinker Cooler Retrofit | Desafio: A Southeast Asian plant faced frequent breakdowns of cooler plate assemblies containing noncompliant materials, causando 120 hours/year of downtime and EU export limitations. | Solução: Private label manufacture of replacement grate plates and supporting frames using fully RoHS compliant alloys and hydraulic components. | Resultados: Achieved uninterrupted operation for over 14 months postinstallation and secured necessary compliance certification for export markets within one week of audit request.

Raw Mill Feed System Upgrade | Desafio: A North American operator struggled with high energy costs from an outdated feed conveyor system and needed futureproof compliance for potential regulatory changes. | Solução: A customdesigned RoHS compliant belt conveyor system with an optimized drive package and compliant idlers/rollers. Implementation included full material traceability documentation.| Resultados: Reduced energy draw by 28% annually while providing definitive proof of hazardous substance restriction compliance to corporate sustainability officers.

7. CONSIDERAÇÕES COMERCIAIS

Níveis de preços: Based on capacity/capability scale (por exemplo, Dever Padrão 500 TPH) and degree of customization.
Recursos opcionais: Advanced IoTready sensor packages; premium ceramic liners for extreme abrasion; explosionproof rated variants.
Pacotes de serviços: Tiered offerings from basic documentation support to comprehensive annual inspection & parts certification services.
Opções de financiamento: Available through partner institutions for CAPEX solutions; leasetoown structures can be arranged.

8. Perguntas frequentes

1º trimestre: How do you verify the RoHS compliance of all subcomponents?
We mandate Material Declarations from our tierone suppliers and conduct periodic spottesting via thirdparty laboratories on finished assemblies to ensure traceability chain integrity.

2º trimestre: Will transitioning to this equipment require changes to our existing maintenance procedures?
Procedures may be simplified due to extended service intervals on sealed components. We provide updated maintenance manuals specific to the installed equipment’s features.

3º trimestre: What is the typical lead time for a custom private label piece of equipment?
Os prazos de entrega variam de acordo com a complexidade, mas geralmente variam de 1422 weeks from finalized design approval to factory readiness for shipment.

4º trimestre: Can you engineer solutions that integrate with our existing PLC/DCS control systems?
Sim. Our control interfaces are designed for compatibility with major industrial automation systems using standard protocols (Profibus DP Modbus TCP/IP).

Q5: Does RoHS compliant construction impact the mechanical durability or temperature resistance?
Não. Compliant materials are selected as direct performance equivalents or superiors regarding abrasion resistance tensile strength thermal stability ensuring no compromise on operational specs

Q6 Quais termos comerciais são padrão?
Typical terms involve a deposit upon order confirmation progress payments tied to manufacturing milestones balance due prior shipment Full Incoterms are negotiable

Q7 Do you provide support during the installation commissioning phase?
Supervision by our field engineers is available as an optional service package ensuring optimal setup performance validation