1. ABERTURA ACIONADA POR PAINPOINT

Managing a quarry site in Lagos presents a distinct set of operational and financial pressures. Are you contending with the high cost and logistical complexity of transporting crushed aggregates across the metroplex? Is inconsistent feed material from your primary face causing bottlenecks in your crushing circuit, leading to suboptimal yield? Are you facing excessive downtime due to equipment not engineered for the region's abrasive granite deposits and humid climate? Each hour of unplanned stoppage directly impacts your bottom line, while inconsistent product gradation risks client contracts and project specifications. The core question for commercial buyers and plant managers is this: how do you establish a reliable, highyield secondary processing node to maximize material value onsite and secure your supply chain?

2. VISÃO GERAL DO PRODUTO

This content outlines the strategic implementation of a stationary secondary and tertiary crushing and screening plant, specifically configured for quarry sites in Lagos. This turnkey solution is designed to process primary crushed granite into precisely graded aggregates (por exemplo, ¾”, ½”, ¾1½”, pó de pedra) for direct market supply.

Fluxo de Trabalho Operacional:
1. Recepção de alimentação: Primary crushed rock (typically 8” from jaw crusher output) is conveyed to a largecapacity surge hopper, regulating feed to the secondary stage.
2. Britagem Secundária & Dimensionamento: A robust cone crusher performs intermediate reduction. A primary screen then separates material into onspec product streams and oversize for tertiary processing.
3. Britagem Terciária & Dimensionamento Final: Oversize is routed to a tertiary impact crusher or fine cone crusher for final shaping and size reduction, then recirculated to screening decks.
4. Estoque de produtos: Correctly sized aggregates are conveyed to designated stockpiles via radial stackers, minimizing rehandling.

Escopo de aplicação & Limitações:
Escopo: Ideal for established quarries with consistent primary crushing output, aiming to produce multiple aggregate specifications concurrently for readymix concrete, produção de asfalto, e preenchimento de construção.
Limitações: Not a replacement for primary blasting and initial jaw/gyratory crushing. Requires adequate space for plant layout and conveyor systems. Site preparation including a stable, drained platform is essential.

3. RECURSOS PRINCIPAIS

HeavyDuty Cone Crusher | Base Técnica: Hydraulic adjustment and overload protection system | Benefício Operacional: Permite ajuste de CSS em tempo real (Configuração lateral fechada) for product size control and automatic tramp iron release without stopping the crusher. | Impacto do ROI: Reduz o tempo de inatividade não planejado em até 80% related to uncrushable material and allows quick product changeovers to meet different order specs.

Tela MultiDeck de alta frequência | Base Técnica: Independente, variablefrequency vibrators on each screen deck | Benefício Operacional: Provides precise separation of sticky or damp material common in Lagos’ humidity, increasing screening efficiency and product purity. | Impacto do ROI: Improves yield of inspec material by an estimated 1525%, reduzindo o desperdício e maximizando a tonelagem vendável.

Lubrificação Centralizada & Sistema de controle CLP | Base Técnica: Automated lubrication circuits paired with programmable logic controller monitoring | Benefício Operacional: Ensures critical bearings receive timed lubrication, while operators monitor plant performance from a single cabinet with fault diagnostics. | Impacto do ROI: Extends component life by up to 30% and reduces manual maintenance labor hours by approximately 20 horas por semana.

AbrasionResistant Material Conveying | Base Técnica: AR400 steel liners at transfer points, 3ply EP conveyor belts with ceramic lagging on drive pulleys | Benefício Operacional: Withstands the highly abrasive nature of Lagos granite, drastically reducing wearrelated tears and spillage. | Impacto do ROI: Lowers conveyor maintenance costs and belt replacement frequency by an estimated 40% anualmente.

Sistema integrado de supressão de poeira | Base Técnica: Nozzle arrays at all transfer points fed by a highpressure pump system with water tank capacity for multiple shifts| Benefício Operacional: Actively controls airborne particulate at each stage of processing, supporting compliance with environmental considerations for quarry sites in Lagos.| Impacto do ROI: Mitigates risk of operational delays due to environmental complaints and protects vital machinery from dust ingress.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Região de Lagos) | Our Quarry Plant Solution | Vantagem (% Melhoria) |
| : | : | : | : |
| Disponibilidade de tempo de atividade | ~7580%, frequent belt/liner wear stops | Alvo >92%, via abrasionresistant design & automated monitoring| +15%+ tempo operacional |
| Tons per Hour Yield (InSpec)| Variável; screening inefficiency can lose ~15% yield| Consistent output; highfrequency screens optimize separation| +18% saleable material per ton fed |
| Consumo de Energia por Tonelada| Fixedspeed drives across conveyors & trituradores| PLCoptimized VFDs on conveyors & auxiliary systems| 12% consumo médio de energia |
| Maintenance Labor Hours/Month| High due to manual greasing & reactive repairs| Reduced via centralized lube systems & predictive diagnostics| 25% scheduled labor |

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade: Configurável de 150 – 400 TPH (toneladas por hora) de agregado acabado.
Requisitos de energia: Total installed power between 350 – 600 kVA, depende da configuração. Designed for stable operation on industrial grid or largecapacity generator sets.
Especificações de materiais: Crusher mantles/concaves in Mn18Cr2 or Mn22Cr2 steel; structural steelwork primed with epoxy anticorrosion coating suitable for coastal/humid environments.
Principais dimensões físicas (Configuração típica): Plant footprint approx. 35m L x 22m W x 15m H (including conveyors). Modular design allows phased installation.
Faixa operacional ambiental: Designed for ambient temperatures of 20°C – 45°C; umidade até 95%; dust suppression system rated for operation within local regulatory guidelines.

6. CENÁRIOS DE APLICAÇÃO

Pedreira de granito em grande escala (Eixo Lekki) | Desafio: Inability to meet simultaneous demand for multiple aggregate grades from major road contractors and batching plants, leading to lost contracts and high transport costs from distant processing sites.| Solução: Deployment of a 300 TPH tertiary crushing & screening plant with four final product conveyors.| Resultados: Enabled onsite production of four certified aggregate grades concurrently. Reduced reliance on external processors, increasing margin per ton by over 22% within one fiscal year.

MidSize Quarry Expanding Product Line (Ibadan Expressway Corridor)| Desafio: Existing twostage plant produced only base material; market demand was shifting towards highervalue washed aggregates for concrete.| Solução: Integration of our secondary/tertiary plant module with a fines recovery screw classifier system.| Resultados: Added three premium aggregate products to their catalog without expanding primary extraction volume. Captured new contracts from two major readymix companies within six months.

7. CONSIDERAÇÕES COMERCIAIS

Níveis de preços de equipamentos: Capital expenditure scales with capacity automation level:
Nível A (150200 TPH): Standard configuration with manual adjustments.
Camada B (250350 TPH): Recommended configuration featuring PLC control semiautomated setting adjustment.
Nível C (400+ TPH): Full plant automation advanced wear monitoring telemetry capabilities.
Recursos opcionais: Onboard diesel power pack genset), washing scrubber attachment dust extraction baghouses specific stockpile capacity radial stackers extended length).
Pacotes de serviços: Available options include annual preventive maintenance contracts guaranteed spare parts delivery timeslot priority technical support packages comprehensive operator training programs conducted onsite Lagos).
Opções de financiamento: Collaboration financial institutions can facilitate equipment leasing structures capital loans tailored project finance solutions typical terms ranging months).

8.Perguntas frequentes

1.P:What if my primary crusher output size varies?
UM:The surge hopper buffer capacity our secondary circuit designed handle reasonable feed variation The hydraulic adjustment cone crusher can compensate realtime maintain consistent product size

2.Q How quickly can this plant be commissioned after delivery?
A With complete foundation drawings prepared advance typical commissioning period supervised our engineers ranges weeks depending complexity This includes calibration full operator training

3.Q What are ongoing operational costs main wear parts?
A Primary consumables are crusher liners screen meshes conveyor skirting Based field data processing Lagos granite liner life expectancy ranges operating hours Cost per ton consumables provided detailed breakdown proposal

4.Q Is technical support available locally Lagos?
A We maintain dedicated service team based Lagos holding critical spare parts inventory Additionally remote diagnostic support available via PLC connection expedite troubleshooting

5.Q Can this plant be relocated another site future?
A Yes The modular skidmounted design allows disassembly relocation Major components engineered facilitate breakdown transport standard heavyduty trailers

6.Q What typical ROI period investment?
A Based historical projects similar scale key variables are your current cost outsourcing processing lost margin opportunity Improved efficiency reduced downtime typically yield ROI months depending utilization rate product pricing

7.P Vocês fornecem garantias de desempenho?
A Yes Our proposals include guaranteed minimum throughput capacity under defined conditions maximum power consumption per ton processed These backed contractual terms