1. ABERTURA ACIONADA POR PAINPOINT

Are you managing a private label aggregate supply business and facing consistent pressure on margins and brand differentiation? Sourcing generic, offtheshelf crushing equipment often leads to operational bottlenecks that directly impact your profitability. Considere estes desafios comuns:
Gradação inconsistente do produto: Variability in final aggregate sizes from standard plants can lead to product rejection, custos de reciclagem, and damage to your brand’s reputation for quality.
Altos custos operacionais por tonelada: Inefficient crushing chambers and nonoptimized components result in excessive power draw and premature wear part consumption, eroding your bottom line.
Limited Brand Identity: Your crushing plant is indistinguishable from competitors, missing a critical opportunity for onsite brand reinforcement and customer recognition.
Configuração inflexível: Standard plants cannot be easily adapted to produce unique aggregate blends or specialty products that command higher market prices.

What if your crushing plant could be a direct extension of your brand identity while simultaneously lowering your cost per ton? The solution lies in a purposebuilt Private Label Stone Crusher Plant.

2. VISÃO GERAL DO PRODUTO

UM Private Label Stone Crusher Plant is a semifixed or modular crushing and screening system customconfigured and branded exclusively for your aggregate supply company. It transforms raw feed (rocha de pedreira, cascalho do rio, concreto reciclado) into precisely graded aggregates sold under your private label.

Fluxo de Trabalho Operacional:
1. Redução de tamanho primário: Raw material is fed into a primary crusher (por exemplo, mandíbula mandíbula) configured for your typical feed size.
2. Britagem Secundária/Terciária: O material é transportado para o secundário (por exemplo, triturador de cone) and possibly tertiary crushers for further reduction and shaping, calibrated to your target product specifications.
3. Triagem de precisão: Multiple deck screens separate crushed material into distinct, branded product sizes (por exemplo, "Premium Base," "Signature Chip").
4. Estoque & Marca: Graded aggregates are conveyed to branded stockpiles, ready for delivery in trucks bearing your company livery.

Escopo de aplicação & Limitações:
Escopo: Ideal for aggregate producers, large construction firms launching material supply divisions, and regional distributors establishing their own branded product lines. Effective for mediumtohigh volume production (tipicamente 100 600+ TPH).
Limitações: Requires clear definition of product specifications and forecasted volumes. Not a lowcost entry solution; ROI is based on volume efficiency and brand premium.

3. RECURSOS PRINCIPAIS

Custom Chamber & Liner Configuration | Base Técnica: Applicationspecific cavity profiles and manganese steel metallurgy | Benefício Operacional: Produces consistent, onspec aggregate shape and size with reduced flakiness index | Impacto do ROI: Lower product waste, higher acceptance rates, ability to meet premium specification pricing.

Dedicated Control System with Branded UI | Base Técnica: PLCbased control system with customizable humanmachine interface (IHM) graphics | Benefício Operacional: Operators interact with your branded system; simplified controls improve consistency and reduce operator error | Impacto do ROI: Faster operator training, improved plant uptime through consistent operational procedures.

Integrated Wear Part Program | Base Técnica: Wear part design (forros, barras de golpe) optimized for your specific feed material chemistry | Benefício Operacional: Predictable wear life cycles and coordinated changeout schedules minimize unplanned downtime | Impacto do ROI: Reduced inventory costs for parts, higher machine availability, controlled maintenance budgeting.

Modular Conveying & Screening Layout | Base Técnica: Plant flow designed around your target product mix ratios | Benefício Operacional: Maximizes yield of highvalue products while minimizing recirculation loads | Impacto do ROI: Direct increase in revenuegenerating output per ton of raw feed processed.

Exclusive External Branding Package | Base Técnica: Durable industrialgrade wraps, paint schemes, and signage applied to major components | Benefício Operacional: Transforms the plant from generic equipment into a prominent onsite advertisement for your brand | Impacto do ROI: Strengthens customer recognition and justifies potential price premium for branded aggregate.

Performance Data Portal with Your Branding | Base Técnica: Remote telemetry system providing production data through a privatelabel client portal | Benefício Operacional: You monitor realtime tonnage, tempo de inatividade,and efficiency from any location under your company's digital branding | Impacto do ROI: Enables datadriven decisions to optimize logisticsand production scheduling.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Generic Plant) | Private Label Crusher Plant Solution | Vantagem (% Melhoria) |
| : | : | : | : |
| Consistência das especificações do produto (Gradação)| +/ 10% variance on key sieve sizes| +/ 5% variance through optimized configuration| 50% Melhoria in gradation control |
| Custo da peça de desgaste por tonelada processada| Based on average material abrasiveness| Custom metallurgy & design for your specific feed| Até 1525% Redução in wear cost |
| Brand Recognition from Equipment| None / Manufacturer's branding only| Full visual identity applied to primary equipment| 100% Ownership of onsite marketing asset |
| Reconfiguration Time for New Product Mix| Significativo; may require new components| Streamlined via predesigned modular adjustments| Até 40% Mais rápido product changeover |

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade: Configurável de 150 para 600 Toneladas por hora (TPH), dependendo da dureza do material de alimentação (Granito / Basalt vs. Calcário) e tamanho do produto alvo.
Requisitos de energia: Integrated electrical package typically requires 400 – 800 kVA connection. Dieselelectric hybrid options are available for remote sites.
Especificações de materiais: Fabricado em aço estrutural S355JR; wear components use Mn18Cr2 or equivalent highgrade manganese steel tailored to abrasion/corrosion analysis of your feed stock.
Dimensões Físicas (Typical SemiFixed Setup): Primary module footprint approx. 20m L x 8m W x 10m H. Full modular designs optimize for transportability.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +45°C. Dust suppression systems ensure compliance with local particulate matter regulations (<10mg/Nm³ alcançável).

6. CENÁRIOS DE APLICAÇÃO

Regional Construction Materials Supplier

Desafio: A midsized supplier competed solely on price against national brands. Their generic plant produced inconsistent asphalt chips,causing occasional rejections from key paving contractors.
Solution Implementation of a Private Label Stone Crusher Plant configured specifically for highquality chip production,branded as "MetroPave Spec Aggregate."
Results Product rejection rate fell to near zero.The distinct,branded plant became a talking point during client site visits.Allowing a modest price increase justified by guaranteed consistency,yielding an estimated 18% improvement in margin on those products within two years.

Recycled Aggregate Producer

Challenge A recycling specialist processing demolition concrete had difficulty achieving clean,finescontrolled products with standard impactor setups.Wear costs were unpredictable,and their products were commoditized.
Solution A Private Label JawConeRejector Screen plant was engineered specifically for reinforced concrete.The control system was programmedfor optimal metal separation,and the entire system carried the "PureCycle Aggregates" branding.
Results Metal contamination dropped by over 90%,creating a cleaner,endproduct.Wear part life became predictable.Finishing screens allowed creation ofa new "Filter Bed Gravel" product line under their brand,increasing overall site revenue by an estimated 30%.

7.CONSIDERAÇÕES COMERCIAIS

Pricing is projectspecific based on capacityand configuration but generally follows atiered structure:

Tier I – Essential Branding & Otimização ($): Core plant with custom crushing chamber setup,basic external branding,and calibrated screensfor up to3specification products.
Tier II – Enhanced Integration & Controlar($$): Includes Tier I features plus the branded PLC/HMI control system,a customized wear part package,and modular conveyors designedfor future expansionto5+products.
Tier III – Full Turnkey Brand Solution($$$): Comprehensive package including remote performance data portal,branded client access,pó&noise encapsulationwith branding,and extended service agreement.

Optional features include hybrid power units,mobile primary unitsfor pit advancement,and automated greasing systems.Service packages rangefrom basic commissioningto full annual maintenance contracts with guaranteed wear part performance.Financing options including equipment leasingand rentaltoown programs are availableto improve cash flow management

8.Perguntas frequentes

Q What is the Minimum Order Quantity(Quantidade mínima)fora Private Label Stone Crusher Plant?
A Given the significant engineeringand customization involved,the MOQis one(1)complete plant system.Plants are engineeredto orderbasedonyour submitted production requirementsand feed material analysis

Q How does this affect my existing operational team?
A Your operators will benefitfromasimplified,intuitive control interface designed specificallyforyour process.Maintenance teams receive detailed documentationon youroptimized wear parts.Trainingis providedaspartofcommissioning

Q Can you workwith our existingcrushersor screens tobrand them?
A Yes.Retrofitsand upgradesare possible.This typically involves rebranding,custom liner installation,and integrationintoa newcontrolsystemtounify operations

Q Qual é o prazo de entrega típico desde o pedido até o comissionamento?
A Lead times varyfrom20to40weeksdependingoncomplexity.This includes the design approval phase,material procurement,fabrication testingand shipping.Field erectionand commissioningrequireanadditional24weeks

Q Howare performance guarantees structuredfora customplant?
A Guarantees are basedon mutually agreed Key Performance Indicators(KPIs)such as maximum throughput capacity finalproductgradationbandsand specificwear part consumption(kgpertonprocessed)duringthe warranty period

P Quais termos comerciais são padrão?
A A depositis requiredupon contract signingwith stage paymentslinkedtomajor manufacturing milestones.Termsare detailedinthe proposal document