1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo as margens do seu projeto? For plant managers and procurement heads sourcing crushing equipment, the wrong OEM stone crusher machine can lead to persistent, desafios dispendiosos.

Altos custos de manutenção & Paradas não planejadas: Falhas frequentes em rolamentos, mudanças de revestimento, and component wear lead to excessive parts inventory and labor costs. How much revenue is lost during each unplanned shutdown?
Saída inconsistente & Mau formato de partícula: Suboptimal crushing chambers and unreliable settings produce irregular aggregate sizes, leading to product rejection or additional processing stages. Can your current equipment consistently meet strict gradation specifications?
Consumo excessivo de energia: Inefficient drive systems and outdated mechanical designs result in high power draw per ton of processed material. What is the true cost of energy inefficiency over your crusher’s lifespan?
Configuração Rígida & Poor Adaptability: Fixed designs struggle with varying feed materials or changing production requirements, forcing compromises in overall plant flow. Is your equipment limiting your operational flexibility?

The core question remains: how do you select an OEM stone crusher machine that delivers not just initial performance, but sustained reliability and a demonstrable return on investment?

2. VISÃO GERAL DO PRODUTO

Our core offering is a range of heavyduty primary and secondary jaw crushers and cone crushers, engineered as original equipment manufacturer (OEM) solutions for stationary and portable crushing plants.

Fluxo de Trabalho Operacional:
1. Ingestão de ração: Raw quarryrun stone is directed into the robust vibrating grizzly feeder, which bypasses fines and evenly distributes material to the crusher inlet.
2. Redução Primária: In the fabricated steel crushing chamber, highmanganese steel jaws or mantles exert immense compressive force to break large feed down to a manageable size.
3. Descarga Controlada: The crushed material exits through an adjustable discharge setting, determinar o tamanho final do produto.
4. Processamento downstream: Sized aggregate is conveyed for secondary/tertiary crushing or directly to screening and stockpiling circuits.

Escopo de aplicação & Limitações:
Escopo: Ideal para pedreiras de rocha dura (granito, basalto), operações de mineração, e produção de agregados para construção em larga escala. Suitable for both stationary plant installation and trackmounted mobile configurations.
Limitações: Not designed for highly abrasive recycling applications (por exemplo, pure reinforced concrete) sem opções específicas de revestimento. Maximum feed size is constrained by modelspecific inlet dimensions.

3. RECURSOS PRINCIPAIS

Geometria de Câmara Patenteada | Base Técnica: Análise de Elementos Finitos (FEA) cinemática otimizada | Benefício Operacional: Produz um consistente, wellshaped cubicle product with fewer elongated flaky particles | Impacto do ROI: Reduces downstream screening load and increases saleable product yield by up to 8%.

HeavyDuty Integrated Bearing Housing | Base Técnica: Peça única, ribreinforced cast steel housing | Benefício Operacional: Elimina problemas de desalinhamento, extends bearing service life by an average of 35% under high shock loads | Impacto do ROI: Lowers replacement part frequency and reduces associated labor downtime.

Sistema hidropneumático de liberação de vagabundos | Base Técnica: Automated hydraulic clearing with nitrogen accumulator backup | Benefício Operacional: Protects critical components from uncrushable material damage in under 2 segundos | Impacto do ROI: Evita falhas catastróficas, avoiding repair costs exceeding tens of thousands.

Transmissão Direta | Base Técnica: Eliminação da correia trapezoidal através do motor conectado ao acoplamento | Benefício Operacional: Increases power transmission efficiency to 99%, reducing energy loss | Impacto do ROI: Cuts operational power costs by approximately 57% em comparação com sistemas tradicionais acionados por correia.

Ponto de lubrificação centralizado & Monitoring Ports | Base Técnica: Manifolded lubrication lines with diagnostic access points | Benefício Operacional: Permite segurança, rapid servicing without disassembly; allows for condition monitoring | Impacto do ROI: Slashes planned maintenance window time by 30% and enables predictive maintenance planning.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | Our OEM Stone Crusher Solution | Vantagem (% Melhoria) |
| : | : | : | : |
| Vida útil do revestimento (Rocha Abrasiva) | ~450.000 toneladas por conjunto | ~620,000 tons per set | +38% |
| Consumo de energia (kWh/tonelada) | Varia de acordo com o modelo; linha de base = 100% | Average reduction documented across sites vs comparable models = 93% benchmarked usage |7% |
| Tempo médio entre falhas (MTBF) Componentes Mecânicos| ~1.200 horas| Os dados de campo mostram >1,800 horas| +50% |
| Disponibilidade (Tempo de atividade %) Excluding planned maintenance| ~9294%| Consistently reported at >96% across fleet data| +24 pontos percentuais |

5. ESPECIFICAÇÕES TÉCNICAS

Gama de modelos & Capacidade: Britadores de mandíbulas série JC (150 1200 MTPH); Britadores de cone série CC (200 900 MTPH). Capacities are based on standard granite with bulk density 1.6 t/m³.
Requisitos de energia: De 90 kW (120 HP) para 400 kW (530 HP), compatível com tensões industriais padrão (400V/50Hz ou 480V/60Hz).
Especificações de materiais: Quadro principal: Fabricated from ST523 hightensile steel; Forros: Aço Manganês Premium (18% Mn); Eixos: Forged from 42CrMo4 alloy steel.
Dimensões Físicas (Example Model JC4862): Abertura de alimentação: 1200mm x 1800mm; Peso de Transporte: ~62.000kg; Overall Length (on skid): ~8.5m.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +45°C. Dust sealing effective in conditions up to IP66 equivalent.

6. CENÁRIOS DE APLICAÇÃO

Projeto de Expansão de Pedreira de Granito

Desafio: A Southeast Asian quarry needed to increase output by 40% but faced space constraints for a larger primary station.
Solução: Implementation of a single highcapacity JC Series jaw crusher with an optimized stroke profile to replace two older units.
Resultados: Conseguiu um 45% throughput increase within the same footprint while improving product shape index from 85%. O consumo de energia por tonelada caiu aproximadamente 9%.

Aggregate Producer Facing High Abrasion Costs

Desafio: A producer processing highly abrasive trap rock was replacing cone crusher manganese liners every six weeks at significant cost and downtime.
Solução: Installation of a CC Series cone crusher with our proprietary multilayer chamber design and optional XT alloy liner package.
Resultados: Liner service life extended to an average of fourteen weeks—a 133% improvement—reducing annual liner cost by over $65，000 USD while reclaiming over 200 hours of annual production time previously lost for changes.

7.CONSIDERAÇÕES COMERCIAIS

Equipment pricing follows a tiered structure based on capacity，configuração，and optional features:

Tier I （Standard Duty）: Base models suited for consistent，moderately abrasive feed materials. Includes core lubrication system，basic monitoring.
Tier II （Heavy Duty）: Recommended configuration for most hardrock applications. Inclui rolamentos atualizados，automated tramp release，lubrificação centralizada，and wear monitoring sensors.
Tier III （Modular / Portable Skid）: Fully modularized units preassembled on heavyduty skids or integrated into portable trackmounted chassis. Minimiza o tempo e o custo de instalação.

Recursos opcionais:
Advanced Condition Monitoring Package （vibration，temperatura，pressure）
Dust Suppression System Integration Kit
Automated Setting Adjustment （ASRi™ equivalent）
Extended Wear Part Kits （for specific abrasion profiles）

Pacotes de serviços:
Inspeção Anual & Optimization Plans
OnSite Technician Training Programs
Guaranteed Parts Availability Agreements （e.g., 98％ critical parts shipped within 48 hours）

Opções de financiamento:
Flexible leasetoown structures tailored to cash flow cycles
Equipment financing through partnered institutions
Productionbased rental agreements available

8.Perguntas frequentes

P：Are your OEM stone crusher machines compatible with existing plant conveyors和control systems？
UM：Sim。Our engineering team provides full interface documentation。Crushers can be supplied with industrystandard PLC controls that integrate seamlessly into most SCADA systems。

P：What is the expected impact on my overall plant throughput？
UM：Field data indicates that improved reliability typically increases overall plant availability by 2–4％。The consistent output gradation also reduces recirculation load on screens和secondary crushers often yielding net capacity gains。

P：How does your pricing compare against other international OEMs？
UM：We position within the premium segment based on total lifecycle cost。While initial capital outlay may be comparable or slightly higher our demonstrable reductions in energy consumption parts usage和downtime deliver a lower costperton over a typical 7–10 year ownership period。

P：What are your commercial terms regarding warranty？
UM：We offer a comprehensive 24month warranty on all major components against manufacturing defects subject to proper installation和adherence to prescribed maintenance schedules。Opções de garantia estendida estão disponíveis。

P：Do you provide performance guarantees？
UM：Sim。We offer guaranteed minimum capacity和product shape indices based on certified feed material testing conducted prior to purchase agreement。These are contractually binding。

P：What support is available during commissioning？
UM：Commissioning includes mandatory supervision by our field service engineers including operational training for your crew。Remote support via augmented reality tools is also provided。

P：Can you assist with foundation drawings和plant layout optimization？
UM：Absolutamente。As part of the technical proposal we provide detailed foundation plans load data和3D CAD models for integration into your plant design ensuring correct structural engineering