ODM Stone Crusher Plant Competitive Price

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1. PAINPOINT DRIVEN OPENING Are escalating operational costs and unpredictable availability eroding your aggregate production margins? Para gerentes de fábrica e empreiteiros de engenharia, the core challenges of a stone crusher plant often center on three critical areas: Tempo de inatividade não programado: Falhas de rolamento, component wear, and unexpected breakdowns halt your entire production line. Industry data indicates that for…

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1. ABERTURA ACIONADA POR PAINPOINT

Are escalating operational costs and unpredictable availability eroding your aggregate production margins? Para gerentes de fábrica e empreiteiros de engenharia, the core challenges of a stone crusher plant often center on three critical areas:

Tempo de inatividade não programado: Falhas de rolamento, component wear, and unexpected breakdowns halt your entire production line. Industry data indicates that for a midsized quarry, every hour of crusher downtime can result in over $1,000 in lost revenue and idle labor.
Saída inconsistente & Qualidade: Fluctuations in feed size or material hardness lead to variable final product gradation, failing to meet strict project specifications and resulting in rejected loads or costly reprocessing.
High Operational Expenditure: Soaring energy consumption from inefficient crushing chambers, combined with the frequent need for manual adjustment and highcost replacement parts for wear components, directly impacts your costperton metric.

Is your current crushing solution a constant source of reactive maintenance and financial leakage? What if you could implement a plant engineered from the outset for durability, eficiência, and predictable operation?

2. VISÃO GERAL DO PRODUTO: ODM STONE CRUSHER PLANT

Our ODM Stone Crusher Plant is a stationary or semimobile crushing circuit engineered for highvolume production of aggregates (05milímetros, 520milímetros, 2040milímetros) from primary rock types like granite, basalto, calcário, e pedra do rio.

Fluxo de Trabalho Operacional:
1. Britagem Primária: Dump feed is reduced by a robust jaw crusher or gyratory crusher to a manageable size (tipicamente <250milímetros).
2. Secundário & Britagem Terciária: Material is conveyed to cone crushers or impact crushers for further size reduction and shaping to meet required specifications.
3. Triagem & Classificação: Vibrating screens separate crushed material into precise product fractions; oversize material is recirculated back to the appropriate crusher.
4. Manuseio de Materiais: A network of conveyors efficiently moves material between stages and to final stockpiles.

Escopo de aplicação & Limitações:
Escopo: Ideal para operações em pedreiras em grande escala, infrastructure projects (construção de estradas/rodovias), commercial concrete batching plants, and railway ballast production requiring consistent output from 150 para 800+ TPH.
Limitações: Not designed for processing highly abrasive ores (por exemplo, taconite) without specific liner configurations. O tamanho máximo de alimentação é determinado pelo modelo do britador primário selecionado. ODM Stone Crusher Plant Competitive Price

3. RECURSOS PRINCIPAIS

Modular Frame Design | Base Técnica: Pré-projetado, bolttogether heavyduty steel structure | Benefício Operacional: Reduz o tempo de instalação no local em até 30% versus welded designs; permite futura reconfiguração ou realocação da planta | Impacto do ROI: Lower capital installation costs and preserved asset flexibility extend plant lifecycle value.

Intelligent Crushing Chamber Geometry | Base Técnica: CADoptimized liner profiles and kinematics based on feed material analysis | Benefício Operacional: Maintains consistent cavity volume throughout the wear cycle for stable output gradation and reduced frequency of manual adjustment | Impacto do ROI: Improves product yield within spec by an estimated 812%, reducing waste.

Sistema centralizado de lubrificação com graxa | Base Técnica: Automatizado, programmable lubrication unit with blockage detection | Benefício Operacional: Ensures optimal bearing lubrication across all major crushers under all operating conditions; eliminates manual greasing errors and intervals | Impacto do ROI: Field data shows a correlated 40% reduction in premature bearing failures, directly lowering parts costs and downtime.

Controle de Processo Baseado em PLC & Monitoramento | Base Técnica: Controlador lógico programável industrial com interface homem-máquina (IHM) displaying amperage, pressão, temperatura | Benefício Operacional: Operators can monitor plant health in realtime; automated safety interlocks prevent catastrophic damage from tramp metal or overloads | Impacto do ROI: Enables predictive maintenance scheduling and protects major components from avoidable failure.

HighStrength AbrasionResistant Steel Components | Base Técnica: Use of AR400/500 steel in hoppers, cai, and skirting at highwear points | Benefício Operacional: Significantly extends service life in highabrasion transfer zones compared to mild steel; reduces frequency of patching and replacement | Impacto do ROI: Lowers longterm maintenance material costs and associated labor.

Tier4 Final / EU Stage V DieselElectric Option | Base Técnica: Diesel generator set powering allelectric drives on conveyors and screens | Benefício Operacional: Provides full operational mobility without reliance on grid power; meets global emissions standards for flexible deployment | Impacto do ROI: Eliminates costly grid connection in remote sites while maintaining environmental compliance.

4. VANTAGENS COMPETITIVAS

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade: Configurável de 150 TPH para 800+ TPH nominal capacity.
Requisitos de energia: Total connected load typically between 400kW 1200kW depending on configuration. Options include direct grid connection (380V/50Hz ou 480V/60Hz) or integrated dieselelectric power pack.
Especificações de materiais: Primary structures fabricated from Q345B steel; highwear areas utilize AR450 abrasionresistant steel liners; crusher frames are highgrade cast steel or fabricated alloy steel.
Dimensões Físicas (Exemplo de configuração): A typical threestage plant footprint may approximate 65m (eu) x 45m (C) x 18m (H). O design modular permite a adaptação às restrições do local.
Faixa operacional ambiental: Designed for ambient temperatures from 20°C to +45°C with optional coldweather or dustsuppression packages available.

6. CENÁRIOS DE APLICAÇÃO

Highway Construction Project – Remote Location

Desafio: A contractor needed consistent Class I & II aggregates for a new highway section with no local grid power access. High mobilization/demobilization speed was critical due to tight project timelines.
Solução: Implementation of a semimobile ODM Stone Crusher Plant with integrated Tier4 Final diesel power pack and three crushing stages.
Resultados: The plant was commissioned within one week of arrival on site. It achieved an average output of 320 TPH meeting all gradation specs without reliance on external utilities. ODM Stone Crusher Plant Competitive Price

Expansão da Pedreira Comercial de Granito

Desafio: An existing quarry faced declining product quality consistency due to an aging secondary/tertiary circuit leading to excessive recirculating load (~40%) energy waste.
Solução: Replacement of the old tertiary cone crushers with new models featuring intelligent chamber geometry within an optimized ODM circuit layout.
Resultados: Recirculating load decreased to approximately 28%. This improved net throughput by 15% while reducing specific energy consumption by an estimated 9%, enhancing overall margin per ton processed.

7 CONSIDERAÇÕES COMERCIAIS

Our ODM Stone Crusher Plants are offered under clear commercial frameworks:

Níveis de preços: Pricing scales according to capacity throughput design complexity:
Tier I Basic Configuration Standard duty primary jaw secondary cone basic screening
Tier II Enhanced Configuration Heavy duty primary premium cone multi stage screening dust suppression
Tier III Custom Turnkey Solution Full electrical automation remote monitoring advanced environmental controls

Optional Features Premium wear liners automatic level sensors magnetic separators sound attenuation enclosures extended walkways service platforms

Pacotes de serviços disponíveis:
Basic Warranty Coverage standard parts labor warranty period
Annual Maintenance Contract scheduled inspections preventive maintenance parts discounts
Full Service Agreement includes guaranteed availability performance metrics consumables management

Financing Options We work with international export credit agencies equipment finance partners offer competitive leasing rental purchase structures suit project cash flow requirements

8 Perguntas frequentes

Q What level foundation preparation required?
A Detailed civil engineering drawings provided require stable compacted ground minimal concrete foundations modular design reduces concrete volume versus traditional plants

Q How does ensure compatibility existing equipment?
A Our engineering team conducts pre sale review proposed layout feed characteristics can adapt transfer points conveyor lengths integrate certain existing units like primary screens

P Qual é o prazo de entrega típico do comissionamento?
A For standard configurations lead time ranges months ex works Site commissioning supervised our engineers typically requires weeks depending complexity includes operator training

P As peças sobressalentes estão prontamente disponíveis internacionalmente?
A We maintain global network certified warehouse partners provide genuine spare parts support Critical wear items commonly stocked ensure minimal logistics delay

Q Can operate extreme cold climates?
A Yes optional packages include heated lube oil systems cold start battery packages insulated piping enclosures critical components ensure reliable operation sub zero temperatures

Q What process guarantee product gradation?
A While final gradation depends feed material characteristics we provide performance guarantees overall throughput mechanical availability based agreed test protocols commissioning

Q Do offer financing large capital purchases?
A Yes we have established relationships several international finance institutions assist structuring purchase lease arrangements improve project economics