1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo suas margens de produção agregadas? Para gerentes de fábrica e empreiteiros de engenharia, os principais desafios na britagem primária geralmente se concentram em três áreas críticas: excessive maintenance frequency, inconsistent output gradation, and vulnerability to uncrushable materials. Each unscheduled stop for liner changes or clearing a jam can cost thousands in lost production and labor. Are you constantly balancing the tradeoff between throughput capacity and final product shape? Does the fear of a tramp metal event causing catastrophic damage keep you from maximizing feed rates? A solução requer uma máquina projetada não apenas para energia, mas para previsível, eficiente, and protected operation. The right ODM stone crusher machine is the foundational answer to these systemic issues.

2. VISÃO GERAL DO PRODUTO

Este produto é um ODM (Fabricante de design original) britador de mandíbula primário, engineered for hightonnage reduction of hard rock, granito, basalto, e agregados abrasivos. Seu fluxo de trabalho operacional é construído para simplicidade e robustez:
1. Ingestão de ração: Large feed opening accepts runofquarry material with minimal prescreening.
2. Esmagamento por compressão: A steep nip angle and aggressive crushing motion apply immense compressive force to fracture material against a fixed jaw plate.
3. Ajuste de configuração de descarga: A configuração fechada (CSS) is hydraulically adjustable under load, allowing quick changes to product size without stopping the crusher.
4. Descarga: Crushed material exits the chamber onto the main plant conveyor.

Escopo de aplicação: Ideal para pedreiras estacionárias, operações de mineração em grande escala, and major infrastructure project sites requiring primary crushing of materials with compressive strength up to 400 MPa.
Limitações: Not designed for recycling applications with high volumes of rebar or as a secondary/tertiary crusher for fine shaping. Maximum feed size is defined by the specific model’s gape opening.

3. RECURSOS PRINCIPAIS

Câmara de britagem profunda & Cinemática Otimizada | Base Técnica: Increased feed volume and steeper nip angle | Benefício Operacional: Enables higher throughput of large feed material while reducing slippage and wear at the top of the chamber | Impacto do ROI: Higher tonsperhour (TPH) capacity from the same footprint directly lowers costperton.

Estrutura fabricada para serviços pesados | Base Técnica: Construção em chapa de aço com alívio de tensões e nervuras reforçadas | Benefício Operacional: Provides exceptional durability against shock loads and fatigue over decades of operation, minimizing framerelated failures | Impacto do ROI: Eliminates costly structural repairs and extends the total service life of the capital asset.

Ajuste de alternância hidráulica & Sistema de compensação | Base Técnica: Replaces traditional mechanical toggle plates with a dualacting hydraulic cylinder system | Benefício Operacional: Allows operators to adjust CSS remotely for product control and automatically reverse the jaw to clear blockages or pass tramp metal | Impacto do ROI: Reduz em mais de tempo de inatividade para alterações de configuração 70% and prevents costly damage from stall events.

Cartuchos de rolamentos aparafusados | Base Técnica: Pré-montado, selfaligning roller bearing cartridges mounted externally to the main frame | Benefício Operacional: Simplifies bearing maintenance and replacement; contamination is minimized compared to sleeved bearings | Impacto do ROI: Cuts scheduled bearing service time by half and extends bearing life through improved sealing.

WedgeLocked Jaw Die Retention System | Base Técnica: Mechanically locked wedges hold jaw plates securely without backing material | Benefício Operacional: Permite mais rápido, safer jaw liner changes; eliminates risks associated with resin pouring or incorrect torqueing | Impacto do ROI: Reduces liner changeout time significantly, aumentando a disponibilidade do britador.

Base de motor integrada & Protetor de cinto | Base Técnica: Unified baseplate design incorporating crusher, montagens de motor, e guardas | Benefício Operacional: Simplifica o alinhamento da instalação, melhora a conformidade com a segurança do local, and reduces installation labor costs by up to 30%| Impacto do ROI: Lower total installed cost (TIC) and faster commissioning.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Mechanical Toggle Jaw Crusher) | Esta solução de britador de mandíbula ODM | Vantagem |
| : | : | : | : |
| Tempo de ajuste CSS| 12 horas (manual shims/stopplates) | <10 minutos (ajuste hidráulico) | Redução de aproximadamente 90% |
| Tempo de recuperação do metal residual| 48 horas (potential full disassembly) | 1530 minutos (hydraulic clearing cycle)| Redução de aproximadamente 85% |
| Liner Change Labor Hours| 1624 horas-pessoa (typical twoday crew)| 812 horas-pessoa (singleday crew)| Redução de aproximadamente 50% |
| Disponibilidade de tempo de atividade (Anual)| 8590% (factoring manutenção padrão)| Os dados de campo mostram consistência 9395%+ disponibilidade| ~5% de aumento absoluto |
| Consumo de energia por tonelada triturada| Baseline at 100% kWh/tonelada| Optimized kinematics reduce draw during nonload cycle; typical improvement of 35% kWh/tonne on comparable duty.| Até 5% melhoria |

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade da gama de modelos: 150 1,200 MTPH
Faixa de abertura de alimentação: 900mm x 600 mm até 1500 mm x 1200 mm
Requisito de energia: 75 kW 200 motor elétrico kW (specific voltage/frequency per region)
Especificações de materiais: Highgrade manganese steel jaw dies; main frame constructed from ST52 steel plate; shaft from forged 42CrMo4 alloy steel.
Dimensões Físicas (Modelo de exemplo): Aprox.. Comprimento: 3.5eu / Largura: 2.8eu / Altura: 2.9eu / Peso: ~28.000kg
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +45°C; rolamentos protegidos contra poeira; suitable for standard outdoor quarry environments.

6. CENÁRIOS DE APLICAÇÃO

Projeto de Expansão de Pedreira de Granito

Desafio Uma pedreira precisava aumentar a produtividade do circuito primário em 25% without expanding their primary crusher foundation or incurring excessive liner costs due to highly abrasive granite.
Solution Implementation of our ODM stone crusher machine featuring our proprietary alloy jaw plates designed specifically for highabrasion applications.
Results Achieved a sustained throughput increase of 28%. Liner life improved by approximately 15%, leading to fewer changeouts annually while meeting all target product specifications.

Corredor principal de construção de rodovias

Challenge A contractor faced strict project deadlines but had variable feed material (mixed basalt and limestone) causing frequent chokeups in their existing primary crusher.
Solution Deployment of our jaw crusher with its hydraulic toggle clearing system was specified.
Results The crew cleared three minor blockages in under two hours total during the project—a task previously consuming a full shift each time—keeping the mobile crushing spread on schedule despite variable feed conditions.

7. CONSIDERAÇÕES COMERCIAIS

Our ODM stone crushers are offered in three primary value tiers:
1. Camada de configuração básica: Includes core crusher with standard manganese liners, electric motor drives, sistema de lubrificação básico.
2. Enhanced Operations Tier: Adds integrated automation controls (PLC with touchscreen), automatic lubrication system, spare parts kit including tooling.
3.Full Plant Integration Tier: Crusher supplied as part of a skidmounted module including prescreening grizzly feeder discharge conveyor walkways safety platforms

Optional features include dust suppression spray systems special alloy liners various motor voltage configurations remote monitoring telemetry hardware

Service packages range from annual inspection plans through comprehensive multiyear performance contracts covering parts labor scheduled maintenance

Financing options are available including equipment leasing capital loans through our financial partners tailored payment structures aligned with project cash flow

8.Perguntas frequentes

Q What if my existing plant uses different brand secondary tertiary equipment?
A Our ODM stone crushers are designed to industrystandard interfaces Their discharge height belt pulley dimensions can be adapted ensuring compatibility with your downstream process

Q How does this machine handle wet sticky material?
A While all jaw crushers can experience buildup we design chambers with smoother internal profiles fewer material catch points For severe conditions we recommend pairing with a vibrating grizzly feeder

Q Qual é o seu prazo de entrega?
A Lead times vary by model specification Standard configurations typically ship within weeks Customized modules require longer Current lead times are provided upon formal quotation request

Q Do you provide installation supervision commissioning support?
A Yes We offer optional technical advisory packages where our engineers supervise installation conduct final commissioning tests train your operational staff onsite

Q What warranty do you provide?
A We offer months comprehensive warranty on all parts workmanship excluding normal wear items like liners Extended warranty options are available at purchase

Q Can you supply wear parts compatible with other OEM machines?
A As an ODM manufacturer we specialize in producing parts per client drawings specifications We can manufacture highquality compatible wear parts subject technical review