1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo suas margens de produção agregadas? Para gerentes de fábrica e empreiteiros de engenharia, os principais desafios na britagem primária geralmente se concentram em três áreas críticas:

Tempo de inatividade não programado: Falhas em rolamentos ou desgaste de componentes podem interromper toda a sua linha de processamento, custando milhares por hora em perda de produção e mão de obra.
Altos custos de manutenção: Mudanças freqüentes de revestimento, substituições de peças, and associated labor create a significant, despesa operacional recorrente.
Saída inconsistente & Formato do produto: Poorly graded aggregate or excessive flaky material can lead to product rejection or reduced value in downstream applications.

How do you balance the need for highvolume throughput with equipment reliability and final product quality? A solução requer uma máquina projetada não apenas para energia, mas para previsível, costeffective performance. This is where the specification of your primary ODM stone crusher machine becomes a fundamental business decision.

2. VISÃO GERAL DO PRODUTO: Britador de mandíbula primário

This ODM stone crusher machine is a heavyduty, stationary primary jaw crusher engineered for the first stage of size reduction in quarrying, mineração, e operações de reciclagem de demolição. Sua principal função é aceitar grandes quantidades de material de alimentação (até 80% of the gape dimension) and reduce it to a manageable size for secondary crushing circuits.

Fluxo de Trabalho Operacional:
1. Ingestão de ração: Grande matéria-prima (0800milímetros) é carregado no alimentador vibratório do urso pardo (opcional), que contorna multas para otimizar o carregamento da câmara do britador.
2. Esmagamento Compressivo: O material entra nas placas da mandíbula fixa e móvel. O movimento elíptico aplica força compressiva, breaking rock against rock.
3. Ajuste de configuração de descarga: The crushed product size is determined by the closedside setting (CSS), hydraulically adjustable for quick product grading changes.
4. Descarga & Transporte: Sized material exits at the bottom of the chamber onto a main product conveyor for transport to the next processing stage.

Escopo de aplicação: Ideal para hard rock (granito, basalto), minérios abrasivos, e concreto reciclado. Best suited for hightonnage stationary plants.
Limitações: Not designed for final shaping or ultrafine crushing; requires a secondary crusher (cone/impact) for most finished aggregate specifications.

3. RECURSOS PRINCIPAIS

Câmara de britagem profunda & Cinemática Otimizada | Base Técnica: Increased nip angle and longer vertical jaw plate engagement | Benefício Operacional: Permite maior capacidade por curso e reduz pontes; promotes rockonrock crushing in upper chamber | Impacto do ROI: Higher throughput per kWh, reduced idle time from blockages
Estrutura principal fabricada para serviços pesados | Base Técnica: Welded steel plate construction with reinforced stress points | Benefício Operacional: Fornece integridade estrutural de longo prazo sob condições de carga máxima, resistindo à fadiga | Impacto do ROI: Extends operational lifespan beyond 15+ anos, protegendo o investimento de capital
Alternar Hidráulico & Sistema de ajuste | Base Técnica: Substitui as placas articuladas mecânicas tradicionais por um cilindro hidráulico de dupla ação | Benefício Operacional: Allows remote adjustment of CSS and provides automatic overload protection by releasing tramp metal | Impacto do ROI: Reduz o tempo de inatividade para alterações de configuração em até 70% e evita danos catastróficos causados ​​por materiais não trituráveis
Aparafusado (Não Soldado) Jaw Plate Design | Base Técnica: Highstrength alloy steel plates secured via bolted wedge system | Benefício Operacional: Enables fast reversal/replacement of wear parts infield without specialized welding equipment | Impacto do ROI: Cuts liner change downtime by over 50% and reduces longterm part inventory costs
Sistema de lubrificação automatizado centralizado | Base Técnica: Programmable lubricant injection to all major bearing points from single station | Benefício Operacional: Ensures consistent bearing protection, eliminates manual greasing errors or missed points | Impacto do ROI: Directly extends bearing service life by an average of 30%, reducing major failure risk

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Referência padrão da indústria | Esta solução de britador de mandíbula ODM | Vantagem documentada |
| : | : | : | : |
| Disponibilidade / Tempo de atividade | 9294% (agendado & não programado) | 96%+ (com base em dados de campo) | +34% tempo operacional |
| Liner Change Frequency (Rocha Abrasiva) | Every 120150k tons crushed life cycle testing demonstrates every 180200k tons +2533% vida mais longa |
| Power Consumption per Ton Crushed ~0.85 1.1 kWh/t field data shows ~0.75 0.95 kWh/t 1215% energy cost |
| Tempo de recuperação do metal residual (Unsticking) Compensação manual; até 48 hours hydraulic release; tipicamente <30 minutos 90% redução do tempo de inatividade |

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade da gama de modelos: De 150 TPH para 1,200 TPH (based on standard hard rock with bulk density ~1.6 t/m³).
Faixa de abertura de alimentação: De 750 mm x 500 mm até 1500 mm x 1200 mm.
Requisitos de energia: Motor principal do britador de 90 kW até 315 kW; total plant auxiliary power dependent on configuration.
Especificações de materiais: Main frame constructed from ST523 steel; jaw plates available in Mn18Cr2 or Mn22Cr2 highmanganese steel; shaft from forged42CrMo alloy steel.
Dimensões Físicas (Modelo de exemplo): Aprox.. comprimento: ~4m, largura:~3m height:~3m weight:~2555 tonnes depending on model).
Environmental Operating Range Designed for ambient temperatures from 20°C to +45°C with appropriate lubricants dust sealing effective up to IP65 rating.

6. CENÁRIOS DE APLICAÇÃO

Granite Quarry Primary Crushing Challenge A quarry operation faced excessive wear costs on their previous jaw crusher's side liners and tension rods requiring maintenance every six weeks halting production Solution Implementation of our ODM stone crusher machine with bolted jaw plate design and hydraulic toggle system Results Liner life extended to an average of five months tension rod issues eliminated Annual maintenance downtime reduced by estimated total savings exceeding

Construção Urbana & Demolition Waste Recycling Challenge A recycling contractor needed reliable primary reduction of reinforced concrete with frequent tramp metal encounters causing regular damage Solution A customized primary jaw crusher fitted with an extended hydraulic release system and reinforced feeder Results Uncrushable metal is ejected automatically preventing shaft or bearing damage Plant availability increased by allowing continuous processing of contaminated C&D material

7 CONSIDERAÇÕES COMERCIAIS

Our ODM stone crusher machines are offered in clear pricing tiers based on capacity size:

1 Tier I Standard Duty Models Up configurations ideal for lowerabrasion applications or intermittent use
2 Tier II HeavyDuty Models Our most common specification includes all core features listed above designed for continuous hardrock operation
3 Tier III Custom Engineered Solutions Modifications for specific feed materials extreme climates or integration with existing automation systems

Recursos opcionais incluem:
Integrated motor base
Automatic gap adjustment ASRitype system
Different wear material grades ceramic liners)
Dust suppression spray systems

Pacotes de serviços disponíveis:
Peças básicas de garantia & labor coverage months/ operating hours)
Extended Service Plan Scheduled inspections predictive maintenance support)
Full OnSite Support Package Includes training spare parts kit commissioning supervision)

Financing Options Flexible commercial leasing structures are available through partners allowing CAPEX preservation with predictable monthly OPEX allocation

8 Perguntas frequentes

Q What compatibility checks are needed before integrating this into my existing plant?
A Key factors are feed opening versus your current maximum feed size discharge dimensions versus your downstream conveyor width/capacity power supply compatibility footprint foundation requirements Our engineering team provides a preintegration checklist

Q How does this machine impact my overall plant efficiency?
A By providing consistent reliable primary reduction it creates stable feed conditions for your secondary/tertiary circuits reducing bottlenecks Field data shows overall plant throughput stability improvements of

Q What are standard payment terms lead times?
A Standard terms require deposit upon order confirmation balance before shipment Lead times vary by model complexity typically ranging from weeks after order confirmation excluding shipping

Q What training is provided for our operators maintenance staff?
A Comprehensive commissioning includes handson operational safety procedures basic troubleshooting routine maintenance schedule training Documentation includes detailed parts manuals lubrication charts schematic diagrams

Q Can wear parts be sourced locally or must they be OEM?
A While we strongly recommend genuine OEM parts due to metallurgical specifications dimensional tolerances we provide full machining drawings certified materials lists customers wishing qualify local suppliers critical components like jaw plates shafts