1. ABERTURA ACIONADA POR PAINPOINT

Are you managing inconsistent particle size, excessive wear part replacement costs, and unplanned downtime in your crushing operations? Inefficient size reduction directly impacts your bottom line through wasted energy, high maintenance labor hours, and production bottlenecks. Quando seu moinho de martelos apresenta desempenho inferior, the entire processing line suffers. Are you questioning the total cost of ownership of your current equipment? Is frequent component changeout disrupting your production schedule? Do you struggle to achieve a consistent product fineness for downstream processes? Sourcing a reliable ODM hammer mill is a critical capital decision to resolve these persistent challenges.

2. VISÃO GERAL DO PRODUTO

Este ODM (Fabricante de design original) hammer mill is a heavyduty industrial crusher engineered for the highvolume reduction of mediumhard to brittle materials. Seu fluxo de trabalho operacional foi projetado para ser robusto: (1) Material is fed via vibratory or belt conveyor into the grinding chamber, (2) Highvelocity hammers impact and shatter the material against the liner, (3) Sized particles pass through a screen of specified aperture, determinar o tamanho do produto final, (4) Processed material is discharged via gravity or pneumatic system. This equipment is applicable for crushing minerals, agregados, minerais industriais, and recycled materials but is not suited for very sticky, ductile, or highmoisture feeds without specialized configuration.

3. RECURSOS PRINCIPAIS

Conjunto de rotor para serviço pesado | Base Técnica: Forjado / Solid Steel Disc Design | Benefício Operacional: Sustains high inertia for crushing efficiency and resists deflection under shock loads | Impacto do ROI: Reduced vibrationrelated failures and longer bearing life, reduzindo custos de manutenção
Intercambiável & Reversible Wear Components | Base Técnica: Symmetrical Hammer Design & MultiSided Liners | Benefício Operacional: Operators can rotate/swap components to utilize all wear surfaces before changeout | Impacto do ROI: Prolonga os intervalos de manutenção em até 300%, reduzindo diretamente o custo de estoque de peças de reposição
Sistema de tela QuickChange | Base Técnica: ClampType or HydraulicAssisted Screen Frame | Benefício Operacional: Alterar o tamanho da tela abaixo 30 minutos sem ferramentas especializadas | Impacto do ROI: Minimizes downtime during product specification changes, aumentando a utilização da planta
DualFlow Dynamic Air System | Base Técnica: Regulated Airflow Through Mill Body | Benefício Operacional: Controls temperature and removes fines to prevent screen blinding and material caking | Impacto do ROI: Maintains rated throughput and protects bearings from heat stress
Sistema de acoplamento de acionamento direto | Base Técnica: Eliminates VBelts & Sheaves via Coupled Motor | Benefício Operacional: Transmits power with over 98% efficiency and reduces footprint | Impacto do ROI: Lowers energy consumption compared to beltdriven systems and eliminates belt maintenance

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Referência padrão da indústria | This ODM Hammer Mill Solution | Vantagem documentada |
| : | : | : | : |
| Tempo de mudança de tela (Major Size) | 90 120 minutos | 65% redução no tempo de inatividade |
| Vida útil do martelo (Granite Crushing) | 400 500 horário de funcionamento| 550 650 operating hours with equivalent material| ~25% increase in component lifespan |
| Consumo Específico de Energia (kWh/tonelada)| Varia de acordo com o material; linha de base definida em 100%| Optimized chamber geometry reduces recirculation| Até 15% melhoria na eficiência energética |
| Nível de ruído em 1 Medidor (dB(UM))| Muitas vezes excede 105 dB(UM)| Integrated acoustic damping liners & housing design|< 98 dB(UM), improving compliance |

Compared to previous generation models from same manufacturer.

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade: dependente do modelo, de 5 TPH acima 150 TPH.
Requisitos de energia: De 75 kW para 630 kW (100 HP para 850 HP), configured for 50Hz or 60Hz networks.
Velocidade do Rotor: Adjustable based on application; typically between 800 1800 RPM.
Especificações de materiais: Hammers available in highchrome cast iron, aço manganês, or carbidetipped options. Housing constructed from ASTM A36 steel with AR400 liner plates.
Dimensões Físicas: Customizable footprint; typical base unit dimensions range from L4m x W2.5m x H3m to L8m x W4m x H5m.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +45°C. Dusttight construction standard; optional features for higher humidity environments.

6. CENÁRIOS DE APLICAÇÃO

Planta de Produção Agregada – Curso Base de Calcário | Desafio: O britador existente produziu finos excessivos (>15% passagem 200 malha), wasting saleable product and creating dust issues. Hammers required weekly replacement.| Solução: Implementation of an ODM hammer mill with a lower rotor speed profile and specialized grate configuration.| Resultados: Geração de multas reduzida para menos 8%, increasing yield of target product fraction by over $12k monthly value. Hammer life extended to threeweek cycles.

Mineral Processing Pilot Plant – Silica Ore Testing | Desafio: Required flexible crushing for varied ore types with rapid screen changes between test batches. Limited floor space available.| Solução: A compact ODM hammer mill with the quickchange screen system and direct drive was installed.| Resultados: Batch changeover time reduced from half a shift to under one hour. The direct drive saved an estimated $3k annually in energy costs versus the quoted beltdrive alternative.

7. CONSIDERAÇÕES COMERCIAIS

ODM hammer mill pricing is structured into three primary tiers based on capacity and construction grade:
1. Nível de serviço padrão (120 TPH): Customengineered for maximum availability in continuous mining or largescale aggregate operations.

Optional features include integrated metal detectors/removers, explosionproofing for combustible dusts fully automated lubrication systems comprehensive vibration monitoring packages Service packages range from basic commissioning support up through multiyear fullservice maintenance agreements including guaranteed parts availability Financing options including leasetoown structures are available through partner institutions

8.Perguntas frequentes

Q1 What level of customization is possible with an ODM hammer mill?
A1 Core structural dimensions are standardized but key operational components like hammer metallurgy screen type discharge configuration motor mounting position inlet chute design can be specified

Q2 How does this equipment integrate with our existing feed conveyor system?
A2 Our engineering team requires your feed point height capacity material characteristics We design supply compatible inlet transition sections ensure optimal material trajectory into the grinding chamber

Q3 What are realistic expectations for total cost savings?
A3 Field data shows primary savings originate from three areas reduced energy consumption extended wear part life decreased labor hours per ton processed A detailed operational analysis can project sitespecific ROI

Q4 What documentation technical support accompanies delivery?
A4 Each unit ships with certified general arrangement drawings foundation load diagrams electrical schematics detailed parts manual Installation commissioning supervision available as separate service line items

Q5 How do we determine correct rotor speed screen combination?
A5 This requires analysis of your feed sample target product size Pilot testing facilities are recommended finalize parameters prior fullscale manufacturing ensuring performance guarantees are met