1. ABERTURA ACIONADA POR PAINPOINT

Suas operações de processamento de ouro estão limitadas pela britagem primária ineficiente?? Common challenges with suboptimal gold ore crushing equipment directly impact your bottom line: tempo de inatividade excessivo para trocas e manutenção do revestimento, inconsistent feed size causing bottlenecks in downstream milling circuits, and high energy consumption per ton of ore processed. Além disso, abrasive gold ores with high silica content accelerate wear part costs, while inadequate throughput forces you to leave potential tonnage—and revenue—unmined. Você está enfrentando custos operacionais crescentes, disponibilidade imprevisível, and an inability to fully leverage your mineral deposit? The solution begins with selecting the right primary crushing technology engineered specifically for the demands of gold ore.

2. VISÃO GERAL DO PRODUTO

Esta linha de produtos abrange serviços pesados, stationary primary jaw crushers and gyratory crushers designed explicitly for the rigorous first reduction stage of runofmine (ROM) minério de ouro. O fluxo de trabalho operacional é projetado para máximo tempo de atividade: (1) O minério ROM é alimentado por caminhão basculante ou carregadeira em um alimentador robusto e vibratório, (2) oversize material is directed into the crusher’s chamber for compressive reduction, (3) crushed product is discharged onto a main conveyor at a consistent, predetermined size. These crushers are applied in hard rock gold mining operations processing lode or veintype deposits. They are not designed for wet, sticky ores without prior scalping or for ultrafine crushing duties best handled by secondary cone crushers or grinding mills.

3. RECURSOS PRINCIPAIS

Geometria otimizada da câmara de britagem | Base Técnica: Análise de Elementos Finitos (FEA) & kinematic dynamics | Benefício Operacional: Gera um consistente, wellgraded product curve with minimized slabby or elongated particles | Impacto do ROI: Improves downstream mill feed efficiency, estimated to reduce grinding media consumption by 37%.
HeavyDuty Modular Frame Construction | Base Técnica: Alta resistência, welded steel plates with reinforced stress zones | Benefício Operacional: Absorbs high cyclic loads from variable ore hardness, preventing frame fatigue and alignment issues over a 20+ ano de vida útil | Impacto do ROI: Elimina o risco de falha catastrófica da estrutura, protecting longterm asset value and avoiding months of replacement downtime.
QuickWear Part Replacement System | Base Técnica: Hydraulic toggle adjustment and jacking legs on jaw crushers; hydraulic mantle lifting on gyratory models | Benefício Operacional: Reduz o tempo de troca do revestimento em até 50% em comparação com sistemas manuais | Impacto do ROI: Directly increases plant availability by hundreds of hours annually, translating to significant additional processed tonnage.
Supressão de poeira integrada & Selagem | Base Técnica: Positivepressure labyrinth seals and strategically placed spray nozzles at feed/discharge points | Benefício Operacional: Contains dust generation at the source, protecting critical bearings and improving site environmental conditions | Impacto do ROI: Reduces bearing replacement frequency and associated maintenance labor costs while ensuring regulatory compliance.
Sistema de lubrificação automatizado centralizado | Base Técnica: Programmable greasing unit with blockage detection monitors all major bearing points | Benefício Operacional: Ensures optimal bearing health under highload conditions without manual intervention | Impacto do ROI: Prolonga a vida útil do rolamento em média 30%, preventing unplanned stoppages due to lubrication failure.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | Solução de esmagamento de minério de ouro ODM | Vantagem (% melhoria) |
| : | : | : | : |
| Disponibilidade (Tempo de execução agendado) | 9092% | 95%+ | > 5% aumentar |
| Desgaste Consumo de Metal (g/ton crushed) | Varia de acordo com a abrasividade do minério| Até 15% redução documentada| ≤15% improvement |
| Eficiência Energética (kWh/tonelada) Dependente da Linha de Base| O benchmark varia| Otimizado 58% through drive & projeto de câmara| ≤8% improvement |
| Tempo médio entre manutenção (MTBM) Componentes Principais| ~2.000 horas| >2,500 horas| >25% aumentar |

Based on field data from comparable quartzitehosted gold ore applications.

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade: Configurável de 500 para 2,500 toneladas por hora (tph), depending on model and closedside setting (CSS).
Requisitos de energia: Motor principal do britador de 150 kW para 400 kW; total installed plant power including feeders and conveyors varies by configuration.
Especificações de materiais: Highgrade manganese steel jaw plates/concaves; main shaft forged from hightensile alloy steel; bearing housings fabricated from heavyduty steel plate.
Dimensões Físicas: Footprint tailored to plant layout; typical primary station dimensions range from L15m x W8m x H7m.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +45°C; dust protection rating standard IP65 for electrical components.

6. CENÁRIOS DE APLICAÇÃO

Aumento da Mina Subterrânea de Hard Rock | Desafio: An expanding underground operation needed to increase surface primary crushing capacity from 800 tph para 1,400 tph without doubling footprint or structural reinforcement costs. Existing equipment could not be modified costeffectively. Solução: Implementation of a single, highcapacity gyratory crusher with an advanced control system for chokefed operation. Resultados: Taxa de transferência alvo alcançada de 1,450 tph within existing civils footprint; particle size distribution improved P80 consistency by 12%, benefiting the SAG mill feed.
Artic Region Alluvial Deposit Processing Plant | Desafio: A remote site processing weathered but abrasive goldbearing gravels faced extreme liner wear and frequent mechanical failures due to temperature swings (30°C to +20°C) contaminating lubricants. Solução: Installation of a jaw crusher with Arcticgrade lubricants, heated housing enclosures for bearings/hydraulics, e pacotes de vedação aprimorados. Resultados: Achieved scheduled seasonal runtime of 96%; wear part life met temperateclimate benchmarks; zero coldweather related bearing failures in three operating seasons.

7. CONSIDERAÇÕES COMERCIAIS

Pricing is structured according to capacity and customization level:
Nível Padrão: Highvolume production models with fixed configurations offer the most competitive capital cost.
Engineered Tier: Customized feed hoppers, discharge arrangements, and specific motor brands to match existing plant standards.
Os recursos opcionais incluem sensores avançados de monitoramento de condição (vibração/temperatura), sistemas automatizados de ajuste de configuração, and skidmounted modular designs for faster installation.
Pacotes de serviços abrangentes estão disponíveis:
Garantia Básica
Extended Service Agreement covering planned inspections
Full Performance Contract including wear parts supply
Financing options include traditional capital purchase as well as leasetoown structures tailored for midtier mining companies.

8. Perguntas frequentes

1º trimestre: Is your equipment compatible with existing tertiary crushing circuits?
Sim. The primary role is consistent size reduction to a target product suitable for secondary cone crusher feed. Our engineering team can review your current flow sheet to ensure optimal feed size distribution compatibility.

2º trimestre: What is the expected operational impact on my maintenance crew’s workload?
The design prioritizes serviceability with features like hydraulic adjustment and centralized lubrication systems that reduce routine service time significantly compared to older designs.

3º trimestre: Você pode fornecer garantias de desempenho?
Yes we can provide performance guarantees based on certified test work using representative samples of your specific gold ore type.

4º trimestre: Quais são os prazos de entrega típicos?
Lead times vary based on model complexity but generally range between six months after final design approval depending on current manufacturing capacity

Q5 How does pricing compare between standard jaw versus gyratory configurations?
Capital cost typically favors large jaw crushers at lower capacities (1200 tph) due lower wear rates in continuous operation

Q6 What training do you provide for operators?
We provide comprehensive commissioning support along with detailed operational manuals We also offer optional onsite training programs focused on safe operation routine maintenance procedures troubleshooting common issues

Q7 Do you assist with foundation drawings civil design requirements?
Detailed foundation load drawings general arrangement diagrams interface points are provided as part of our technical documentation package enabling your engineering contractor proceed accurately