1. ABERTURA ACIONADA POR PAINPOINT

Are your crushing and screening operations constrained by inflexible, highmaintenance equipment? Gerentes de fábrica e empreiteiros de engenharia enfrentam desafios persistentes que impactam diretamente a lucratividade: unplanned downtime from component failures, inefficient material flow causing bottlenecks, and the high capital outlay for branded machinery that doesn't fully align with specific operational needs. These issues translate to quantifiable costs: horas de produção perdida, estoques excessivos de peças de reposição, and suboptimal yield of inspec product.

How do you achieve reliable throughput without the premium price tag? Is it possible to source robust equipment engineered to your exact circuit requirements? The solution lies in partnering with a specialized ODM (Fabricante de design original) for crushing and screening equipment.

2. VISÃO GERAL DO PRODUTO

This content details our ODM services for customengineered crushing and screening equipment. We function as your contract manufacturing partner, designing and building primary crushers, britadores secundários/terciários, telas vibratórias, alimentadores, and complete modular plants to your precise performance specifications.

The operational workflow is collaborative:
1. Análise de Requisitos: Our engineering team reviews your feed material characteristics, target capacity, e especificações do produto final.
2. CoDesign Phase: We propose customized machine designs—modifying chamber geometries, configurações de deck de tela, drive systems—optimized for your application.
3. Prototype & Validação: Critical designs are validated through CAD simulation and component testing prior to fabrication.
4. Fabricação & Controle de qualidade: Equipment is built in our facilities with rigorous quality control at each stage.
5. Suporte de comissionamento: We provide documentation and support for installation and initial operation.

Escopo de aplicação: Ideal for mining aggregates, concreto/asfalto reciclado, minerais industriais, and specialized contracting projects requiring tailored solutions.
Limitações: Not suited for offtheshelf procurement with immediate delivery; requires a collaborative partnership and clear technical brief.

3. RECURSOS PRINCIPAIS

Bespoke Chamber Design | Base Técnica: Dinâmica cinemática & material compression modeling | Benefício Operacional: Optimized nip angle and crushing stroke for specific ore/rock type increases throughput and reduces wear per ton | Impacto do ROI: Até 15% higher yield of desired fraction, lowering cost per ton processed.

Modular Subframe Construction | Base Técnica: Unitizado, heavyduty steel fabrication with standardized interface points | Benefício Operacional: Permite instalação mais rápida no site, reconfiguração futura, or easier transport between sites | Impacto do ROI: Reduces installation labor costs by an estimated 30% e protege a flexibilidade dos ativos a longo prazo.

Component Specification Control | Base Técnica: Selection of bearings, unidades, forros, and motors from a global supply chain based on duty cycle | Benefício Operacional: You avoid overengineering (overspend) or underengineering (premature failure) common in standard models | Impacto do ROI: Achieves optimal total cost of ownership by matching component life to expected service intervals.

Dedicated Screening Dynamics | Base Técnica: Customization of screen box mass, vibration amplitude/frequency, and deck media | Benefício Operacional: Provides precise material stratification and sizing for difficulttoscreen feeds (por exemplo, damp, elongated) | Impacto do ROI: Melhora a eficiência da triagem ao 1025%, reduzindo a carga recirculante e o desperdício de energia.

Inteligência Integrada de Processos | Base Técnica: Prewired panels with PLC interfaces for load management, level sensing, e acompanhamento de desempenho | Benefício Operacional: Your operators gain realtime insights for adjustments and predictive maintenance alerts | Impacto do ROI: Minimizes unscheduled stops; dados de campo mostram um típico 20% improvement in operational availability.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Da prateleira) | ODM Crushing & Solução de triagem | Vantagem (% Melhoria) |
| : | : | : | : |
| Eficiência de rendimento | Fixed cavity design for average material | Geometry optimized for client's specific MOHs & índice de abrasão | +8% para +15% |
| Custo de desgaste por tonelada| Generic liner metallurgy| Grau do material & profile engineered for dominant wear mechanism| 10% para 20% |
| DesigntoInstallation Time| Long lead times for fully custom projects| Streamlined process using proven modular platforms| Time savings of ~25% |
| Lifecycle Flexibility| Limited retrofit options; major changes require new machine| Designed for future chamber or screen deck upgrades| Extends viable service life by years |

5. ESPECIFICAÇÕES TÉCNICAS

Specifications are developed per project. The following outlines the engineered range for our ODM crushing and screening equipment:

Capacidade/Classificação: Britadores primários de 200 para 2,500+ TPH; Screening plants from 100 para 800 TPH per deck.
Requisitos de energia: Configured for clientspecified voltage (por exemplo, 400V/50Hz ou 480V/60Hz). Drive systems sized with appropriate service factors for stated duty.
Especificações de materiais: Mainframe fabrications in hightensile steel (por exemplo, S355J2). Wear liners in manganese steel (1218% Mn), AR plate, or clientspecified alloys.
Dimensões Físicas: Designed with transportability constraints in mind (modular dimensions compliant with road/sea freight). Typical modular unit footprint ranges from 6m x 3m to 15m x 5m.
Faixa operacional ambiental: Standard design operable from 20°C to +45°C ambient. Sealed components and optional heating/cooling packages available for extreme environments.

6. CENÁRIOS DE APLICAÇÃO

Aggregate Producer Volcanic Rock Quarry | Desafio: Highly abrasive basaltic feed causing excessive wear costs in tertiary cone crusher chamber every 400 horas. Standard OEM liners were a poor match. | Solução: ODMdesigned tertiary cone crusher with modified head angle and proprietary multialloy composite liners in highwear zones. A custom screen box was paired with polyurethane deck panels for sharp cubical product. | Resultados: Vida útil do revestimento estendida para mais 700 horas. Combinado com um 12% increase in product yield within the target chip specification annual production increased by an estimated $220k value.

C&D Recycling Contractor Urban Operation Challenge: Need a compact plant capable of processing mixed demolition debris into clean aggregate fractions but must fit on a constrained site with noise/dust regulations.| Solução: A fully enclosed ODMdesigned modular crushing/screening plant featuring a slowspeed sheartype primary crusherfor minimal dust generation acoustic dampingand multiple magneticand air knife separators integrated into the conveyor system.| Resultados: Plant met strict urban environmental compliance permits achieved throughput of110TPH on mixed C&D wasteand produced three certified clean aggregate productsenabling direct sale at premium margins versus landfill tipping fees

Mineral Processing Plant Expansion Project Challenge: Adding secondary crushing circuit required tight integration into existing infrastructurewith unique feedand discharge height limitations.| Solução: Codesignof a lowprofile jaw crusher moduleand vertical shaft impactor (TODOS) on a shared access platformwith custom chuteworkto interface with current conveyors.| Resultados: The turnkey module was installed duringa planned14day shutdowneliminating costly structural modificationsPlant rampup was achieved within48hours due to pretesting at our facility

7 CONSIDERAÇÕES COMERCIAIS

Our ODM model provides significant financial flexibility versus purchasing branded capital equipment

Níveis de preços:
Personalização em nível de componente: Modifications to standard base designs(eg custom liners decks drives)
Full System Design & Construir: Purposebuilt machine or modular plantfrom conceptto commissioning
Fleet Partner Program: For contractors requiring multiple units over timewith design consistency benefits

Recursos opcionais:
Dust suppression encapsulation packages
Advanced automation controls(remote monitoring tramp metal detection)
Hybrid drive(dieselelétrico) opções
Pacotes especializados de proteção contra desgaste

Pacotes de serviços disponíveis:
Comissionamento& Treinamento de Operadores
OndemandTechnical Support
Planned Maintenance Kits& Longterm Wear Parts Supply Agreements

Opções de financiamento:
We workwith thirdparty equipment financing partners to structure solutions including capital leases operating leasesor leasetoown plans typically rangingfrom36to84month terms

8 Perguntas frequentes

Q1 How do I ensure an ODMdesigned crusher will be compatible with my existing plant conveyorsand infrastructure?
A Our technical questionnaire captures all interface pointsfeed/discharge heightsbelt widths power sourcesand control protocolsWe provide detailed layout drawingsfor client approval before fabrication begins

Q2 What is the typical lead timefrom design finalizationto delivery?
A Lead times varyby complexityFor a modified base machine expect1620 weeksFora fully custom plant2230 weeksis standardPrecise timelinesare established afterthe design phase

Q3 How does partswarrantyandsupport workcomparedto an OEM?
A We providea standard warrantyon materials workmanshipOur advantage is direct accessto the engineering teamthat designedthe machineSupportis not filtered through multiple tiersLongtermwe recommenda wear parts agreementwhich we fulfill oftenat lower costthan OEM equivalentsdue toour supply chain model

Q4 Can you handlethe entire electrical control systemintegration?
A YesWe designbuildand testthe complete motor control center(MCC)and PLC systemto your required levelof automationincludingprovidingthe software codeThis ensuresall componentsare pretestedas a systembefore shipment

Q5 What commercial termsare offeredfor international clients?
A We commonly workunder FOB Incotermswith proformainvoice payment milestones(eg30% on order40% preshipment30% before shipment)Lettersof Credit are acceptedFull documentation packsare suppliedfor customs clearance