1. ABERTURA ACIONADA POR PAINPOINT

Are you managing a largescale gold operation where consistent throughput and recovery are compromised by inefficient material handling and separation? Operational bottlenecks in your washing and processing plant directly impact your bottom line. Considere estes desafios comuns:
Feed inconsistente & Taxa de transferência: Variable clay content or oversize material can choke traditional scrubbers, leading to unplanned downtime and failure to meet the 500 Capacidade de projeto TPH, custando milhares por hora em perda de produção.
Suboptimal Recovery in Complex Ores: Standard plants struggle with high claybound or fine gold, resulting in significant precious metal losses to tailings due to inadequate liberation and separation.
Excesso de água & Consumo de energia: Inefficient pump systems, triagem, and sluicing circuits lead to unsustainable operational costs and complicate water management in waterscarce regions.
Alta manutenção & Desgaste de Componentes: Abrasive feed material accelerates wear on liners, trommel screens, and pump impellers, increasing part replacement frequency and maintenance labor costs.
Difficulty Scaling to Certified Standards: Achieving consistent ISOcertified output for quality and environmental management requires a process plant with repeatable, reliable performance and integrated control systems.

Is your current setup equipped to handle 500 tons per hour of complex alluvial or weathered hard rock ore while maintaining recovery rates, controlling costs, and ensuring operational reliability?

2. VISÃO GERAL DO PRODUTO

The ISO Certified 500 A planta de lavagem de mineração de ouro TPH é uma planta completa, modular processing system engineered for highvolume alluvial, eluvial, and weathered hard rock gold deposits. It is designed for operations requiring certified process consistency and largescale material throughput.

Fluxo de Trabalho Operacional:
1. Feed principal & Esfregar: Runofmine (ROM) material is fed into a robust scrubbing module (trommel or drum scrubber) for aggressive attritioning to break down clays and conglomerates.
2. Dimensionamento & Rejeição de Resíduos: Washed material is precisely screened to remove oversize waste rock (+75mm típico). The undersize reports to the primary concentration circuit.
3. Concentração Primária: Highcapacity centrifugal concentrators or jigs efficiently recover coarse and fine gold from the screened slurry, achieving primary recovery rates exceeding 95%.
4. Gestão de Rejeitos & Reciclagem de Água: The gangue (rejeitos) is dewatered via cyclones or linear screens. Clarified water is recirculated to the scrubber feed, minimizing fresh water intake.
5. Segurança & Refino (Opcional): A secure room houses concentrator bowls for final cleaning, with optional downstream smelting or intensive leaching modules for direct doré production.

Escopo de aplicação: Ideal para operações de placer em grande escala, alluvial concessions, and surface deposits with high clay content. Effective on particle sizes from 75mm down to ultrafine gold with optional configuration.

Limitações: Not designed for primary hard rock crushing/grinding of unweathered sulphide ores. Requires a consistent feed of liberated or liberatable gold. Performance is contingent on accurate feed characterization during the design phase.

3. RECURSOS PRINCIPAIS

Design modular de deslizamento | Base Técnica: Pré-projetado, patins estruturais aparafusados | Benefício Operacional: Reduz o tempo de construção no local em até 60%, allows for future plant relocation or expansion | Impacto do ROI: Lower capital installation cost; faster timetoproduction improves project NPV.

Concentração Centrífuga de Força HighG | Base Técnica: Enhanced gravitational separation via fluidized beds in rotating cones | Benefício Operacional: Captura ouro fino até 30 mícrons que as comportas tradicionais perdem; handles high feed density | Impacto do ROI: Direct increase in overall gold recovery by 38%, translating to significant additional revenue.

Intelligent Water Management Circuit | Base Técnica: Closedloop system with thickener/clarifier tank integration | Benefício Operacional: Reduces fresh water consumption by over 80%; produces stackable, semidry tailings | Impacto do ROI: Cuts water sourcing/pumping costs; minimizes environmental footprint and licensing complexity.

Sistema de revestimento resistente à abrasão | Base Técnica: Interchangeable liners made from specialized chromium carbide or rubber compounds | Benefício Operacional: Extends service life in highwear areas (tambores de lavagem, launder bends) por 300400% | Impacto do ROI: Lowers spare parts inventory cost and reduces maintenance downtime intervals.

ISOCertified Process Control Package | Base Técnica: Centralized PLC/SCADA system with flow, densidade, e monitoramento de pressão | Benefício Operacional: Provides repeatable process control for consistent grade; enables remote diagnostics | Impacto do ROI: Ensures output meets certified quality standards; optimizes operator efficiency and reduces human error.

HeavyDuty Trommel Screening Module | Base Técnica: Variablespeed drive with adjustable screen media panels | Benefício Operacional: Reliably removes oversize debris even with high clay content; prevents downstream blockages | Impacto do ROI: Maintains steadystate 500 Taxa de transferência de TPH, maximizando a disponibilidade da planta.

Segurança Integrada & Security Features| Base Técnica: Lockable concentrate handling path with CCTV integration and emergency stop systems| Benefício Operacional: Protects valuable product stream; ensures operator safety around moving parts| Impacto do ROI: Mitigates risk of theft loss; reduces potential liability incidents.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Planta Típica) | Our ISO Certified 500 Solução TPH | Vantagem (% Melhoria) |
| : | : | : | : |
| Taxa geral de recuperação de ouro| 8592% (variável) | Consistente >95% (on characterized ore) | +3% para +10% Recuperação |
| Consumo de Água por Tonelada| ~35 m³/ton processed| <0.8 m³/ton processado (recirculando) |75% para 85% Consumption |
| Tempo médio entre falhas (Peças de desgaste crítico)| ~500800 hours| >2,400 horas (dados de campo verificados)| +300% Vida útil |
| Plant Commissioning Time PostDelivery| 1216 semanas| 68 semanas (projeto modular)| 50% Tempo de instalação |
| Process Consistency (Grade Variance)| High variance due to manual control|<5% variance with automated control systems| Significant improvement in output stability |

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade de projeto: 500 toneladas métricas por hora (625 jardas cúbicas por hora), nominal.
Tamanho da alimentação: Até 250mm (10"), optimal at 150mm.
Requisitos de energia: Total installed power ~850 kW. Fornecimento primário recomendado: 1000 kVA at 400V/50Hz or 480V/60Hz.
Requisitos de água: Initial fill of ~450 m³. Makeup water requirement as low as <400 m³/hr due to closedcircuit recycling.
Principais especificações de materiais:
Scrubbing Drum/Trommel Shell: Hardox® 450 aço.
HighWear Liners: Chromewhite iron / Natural Rubber composite.
Concentrator Bowls: CNCmachined polyurethane.
Aço Estrutural: S355JR grade with hotdip galvanized finish.
Dimensões Físicas (Modular): Approximate footprint of main processing train is 45m L x 20m W x . Height varies by module.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +50°C. Dust suppression systems are integrated as standard.

6. CENÁRIOS DE APLICAÇÃO

Operação aluvial em grande escala na África Ocidental

Challenge A major concession holder was losing an estimated $1M+ annually due to fine gold losses in tailings from their legacy sluicebased plant operating below its target capacity of . Their system could not handle seasonal clay variations without constant manual intervention.Solution Implementation of our ISO Certified Gold Mining Washing Plant configured with primary screening followed by dualstage centrifugal concentration within a closedwater circuit.Results The plant achieved a steadystate throughput of , reducing fine gold losses by an estimated . Overall recovery increased from %to %, paying back the capital investment within months while meeting international audit standards

Weathered Saprolite Processing in South America

Challenge A mine transitioning from oxide heap leach required a solution for processing transitional saprolite ore containing nuggety gold but bound within sticky clays causing severe blinding on vibrating screensSolution Our solution featured an aggressive drum scrubber paired with a heavyduty trommel screen specifically designed for blinding resistance followed by jig concentration for coarse gold captureResults The trommel screen maintained efficiency eliminating washing circuit bottlenecks Plant availability increased from %to % Coarse gold recovery exceeded expectations allowing profitable processing of a previously marginal ore type

Commercial Contractor Offering Custom Milling Services

Challenge An engineering contractor needed mobile high volume processing capacity that could be deployed across multiple client sites while providing auditable production dataSolution A transportable modular version of the TPH plant was supplied on road legal trailers complete with the integrated PLCSCADA systemResults The contractor could offer clients guaranteed throughput audited recovery reports based on realtime data This premium service commanded higher contract rates establishing them as a market leader

Considerações Comerciais

Pricing Tier Base Configuration Includes core scrubbing screening primary concentration water recycling basic controls Starting range € millionOptional Features Advanced tailings filtration package secondary scavenger circuit diesel backup power gen set automated dosing system securityrefining moduleService Packages Proactive Maintenance Plan includes scheduled inspections remote monitoring support parts discount Onsite Operator Training Program Extended Warranty CoverageFinancing Options Available through partner institutions including equipment leasing structures milestonebased project finance solutions

Perguntas frequentes

Q What site preparation is required before installationA A level compacted pad adequate drainage sumps power connection pointand fresh water supply are required Detailed civil engineering drawings are providedQ How does the plant handle variations in feed clay contentA The scrubbing module features variable speed drivesand spray bar configurations Adjustments can be made via the control systemto optimize retention timefor different conditionsQ Is training providedfor ouroperatorsA Yes comprehensive onsite trainingis included covering normal operation troubleshootingand routine maintenance proceduresQ Can thisplant be integratedwith an existing crushingcircuitor CIPplantA Yes it can functionasaprimary washingand preconcentration unit feeding cleaner concentrate intoan existing downstream process Engineering reviewis neededfor interface compatibilityQ Whatisthe expected delivery timelinefrom order placementA Deliveryofastandardmodularplantis typically monthswith commissioningrequiring additional weeksonsite dependingonpreparationQ Are performance guarantees offeredA Yes we provide guaranteed throughput capacitywithin %ofTPH andrecoveryratesbasedonrepresentativefeed samples testedinourpilotplantQ Do youoffer aftersales technical supportA Global aftersales supportis available including remotediagnosticsviaSCADAa dedicated spare parts departmentand field serviceengineer dispatch