1. ABERTURA ACIONADA POR PAINPOINT

A qualidade inconsistente dos tijolos e as altas taxas de rejeição estão corroendo as margens do seu projeto?? O manuseio manual de materiais está criando um gargalo, limitando a produção diária da sua fábrica e aumentando os custos de mão de obra? Você enfrenta paralisações frequentes devido ao desgaste do equipamento devido a matérias-primas abrasivas?, levando a manutenção não planejada e prazos perdidos? Para compradores comerciais e gerentes de fábrica, these operational challenges directly impact profitability. How can you increase production capacity without proportionally increasing your workforce? What solution ensures uniform brick density and strength, batch after batch, to meet stringent ASTM or ISO standards? The answer lies in selecting the right automated máquina de fazer tijolos to transform your raw material into reliable, highvalue finished products with precision and efficiency.

2. VISÃO GERAL DO PRODUTO

Este documento detalha nossa linha de produtos industriais máquinas para fazer tijolos, specifically engineered for highvolume production of solid, oco, interligado, and paving bricks. The core operational workflow is a continuous cycle: (1) Alimentação automatizada de matérias-primas (cimento, cinza volante, areia, agregar) no misturador; (2) Precise mixing and moisture conditioning; (3) Transfer of homogeneous mix to the compression chamber; (4) Highpressure compaction via hydraulic or mechanical force into molds; (5) Automatic ejection and stacking of green bricks for curing. These systems are designed for stationary plantbased operations with consistent access to power and raw material feed. They are not typically suitable for highly mobile, onsite construction projects requiring daily relocation.

3. RECURSOS PRINCIPAIS

1. Controlador lógico programável (CLP) Sistema | Base Técnica: Automação digital centralizada | Benefício Operacional: Your operators can set and replicate precise pressure, tempo de ciclo, and mix ratios for different product types with minimal manual intervention. | Impacto do ROI: Reduces human error by an estimated 70%, ensuring consistent quality and lowering training time for new personnel.

2. IsoStatic Compression System | Base Técnica: Uniform pressure application from multiple axes | Benefício Operacional: Eliminates weak points and air pockets within the brick, achieving superior structural integrity and uniform density across the entire product. | Impacto do ROI: Field data shows a reduction in product failure rates during curing and transport by up to 45%, directly decreasing material waste.

3. HighChromium Wear Parts & Forros | Base Técnica: Use of abrasionresistant alloys in mixing and molding components | Benefício Operacional: Withstands continuous exposure to abrasive sand and aggregate mixes, drastically extending component life. | Impacto do ROI: Aumenta o tempo médio entre falhas (MTBF), reducing spare part consumption by approximately 30% and associated downtime.

4. Unidade de frequência variável (VFD) Motors | Base Técnica: Electronically controlled motor speed and torque | Benefício Operacional: Allows smooth rampup of major drives like the mixer and compressor, reducing mechanical stress and energy consumption during operation. | Impacto do ROI: Industry testing demonstrates energy savings of 1520% per production cycle compared to fixedspeed motors.

5. Sistema de cartucho de molde QuickChange | Base Técnica: Standardized mold housing with mechanically locked inserts | Benefício Operacional: Enifies changeover from producing one brick type to another in under 30 minutos sem ferramentas especializadas. | Impacto do ROI: Maximizes equipment utilization; plants report up to a 20% aumento na eficácia geral do equipamento (OEE) when running multiple product lines.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | Nossa solução para máquina de fabricação de tijolos | Vantagem (% melhoria) |
| : | : | : | : |
| Cycle Time per Brick | 2225 segundos | 1820 segundos | Produção ~18% mais rápida |
| Misture Homogeneidade (Variação de densidade) | ±5% across batch | ±2% across batch | 60% Mais consistente |
| Vida útil do molde (Standard Mix) | 80,000 ciclos | 120,000 ciclos | 50% Vida mais longa |
| Energy Consumption per Pallet kWh/pallet)| 85 kWh/pallet)|72 kWh/pallet)|15% Less Energy|
| Taxa de rejeição (% offspec)|34%|50% Redução|

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade & Avaliação: Standard models range from 1,800 para 10,000 tijolos por turno de 8 horas (solid standard equivalent). Specific output depends on brick size/type.
Requisitos de energia: Motores de acionamento primário de 25 HP para 75 HP (18.5 kW para 55 kW), operating on 415V/50Hz/3Phase or customizable.
Especificações de materiais: Compatible with cementstabilized soil, cinza volante (CClass & FClass), sandlime mixes, concrete aggregates up to 6mm.
Dimensões Físicas: Production line footprint from approx. L12m x W4m x H3m for basic systems.
Faixa operacional ambiental: Designed for ambient temperatures of +5°C to +45°C with relative humidity up to 80%. Requer uma base de concreto nivelada.

6. CENÁRIOS DE APLICAÇÃO

Construction Material Supplier Urban Infrastructure Challenge:

A supplier faced inconsistent quality in paving bricks for municipal contracts, leading to project penalties.
Solução:
Implementação de um sistema totalmente automatizado máquina de fazer tijolos with PLCcontrolled isostatic compression.
Resultados:
Achieved ASTM C936 specification compliance consistently; reduced labor costs by two operators per shift; increased daily output by 35%, securing larger tenders.

Fly Ash Utilization Plant Waste Valorization Challenge:

A coal power plant sought to monetize fly ash but struggled with lowstrength products from outdated equipment.
Solução:
Installation of a highpressure hydraulic máquina de fazer tijolos optimized for fly ashbased mixes.
Resultados:
Produced commercialgrade solid bricks with over 75% teor de cinzas volantes; created a new revenue stream while reducing landfill costs; achieved compressive strength exceeding 15 MPa after curing.

7. CONSIDERAÇÕES COMERCIAIS

Nosso máquinas para fazer tijolos are offered in three primary tiers:

1.Nível de produção padrão: Semiautomatic systems ideal for entrylevel or moderate volume production.
2.Nível de alta capacidade: Fully automatic lines with PLC control for largescale plants requiring multiple product types.
3.Nível de engenharia personalizada: Systems tailored for unique raw materials or specialized brick geometries.

Optional features include automated palletizers/stackers integrated curing chambers robotic glazing applicators

Oferecemos pacotes de serviços abrangentes:

Garantia Básica
Extended Service Contracts
Annual Maintenance Inspections
Financing options including leasetoown agreements capital expenditure financing are available through our partners subject credit approval

8.Perguntas frequentes

Q What is the lead time from order placement delivery?
A Lead times vary based on model complexity typically ranging 10 weeks standard models 16 weeks fully customized systems

Q Are your machines compatible existing batching mixing systems?
A Yes our machines can be integrated into existing upstream material handling infrastructure Interface specifications provided engineering phase

Q What is typical installation commissioning process involve?
A Process includes foundation verification mechanical electrical installation calibration test runs supervised our engineers typically requires 7 days site

P Qual nível de treinamento do operador é necessário?
A We provide comprehensive onsite training covering operation basic maintenance troubleshooting ensure your team selfsufficient within week

Q How does pricing structure work what included base price?
A Base price includes main machine core controls standard mold set Excludes shipping duties installation optional accessories Detailed proforma invoice provided quotation stage

Q What key factors influence final brick quality apart machine itself?
A Three critical factors are consistent raw material gradation proper moisture content during compaction adequate curing time environment Our process guidelines address each