1. ABERTURA ACIONADA POR PAINPOINT

Are unreliable equipment testing protocols undermining your gold recovery rates and inflating operational costs? Inconsistent or inaccurate testing of mining equipment can lead to a cascade of expensive problems: suboptimal plant configuration, unplanned downtime for retuning, and the most critical loss of all—valuable gold left in the tailings. Considere estes desafios comuns:
Capital Misallocation: Investing in fullscale equipment based on flawed benchscale test data, resulting in underperforming circuits that require costly retrofits.
Process Inefficiency: Equipment that hasn't been rigorously tested under sitespecific conditions often fails to achieve projected throughput or recovery, creating bottlenecks and reducing overall plant efficiency.
Alto Risco Operacional: Untested or poorly validated machinery leads to more frequent breakdowns, unscheduled maintenance, and safety concerns for your team.
Resource Loss: Even a 12% variance in recovery efficiency, undetected by inferior testing, represents a significant and permanent loss of revenue over the life of a mine.

How can you derisk your capital expenditure and ensure your processing plant operates at its maximum potential from day one? The answer lies in investing in highquality, precisionengineered gold mining equipment testing.

2. VISÃO GERAL DO PRODUTO

This content focuses on advanced Gold Mining Equipment Testing sistemas, specifically modular pilot plants and laboratoryscale test rigs designed for predeployment validation. These systems simulate realworld processing conditions to generate accurate, scalable data for decisionmaking.

Fluxo de Trabalho Operacional:
1. Feed Characterization: A representative sample of ore is prepared and analyzed to establish a baseline.
2. Parameter Calibration: The testing equipment (por exemplo, pilot gravity concentrator, leach reactor, or flotation cell) is configured with variables such as feed rate, pulp density, reagent dosage, and retention time.
3. Controlled Test Run: The system processes the ore under tightly monitored conditions, allowing for realtime adjustment and observation.
4. Product Analysis: Concentrates, tails, and intermediates are collected, assayed, and weighed to calculate precise mass balances and recovery curves.
5. Data Reporting & ScaleUp: Comprehensive data is compiled into a report that provides the engineering parameters necessary for designing or optimizing a fullscale production circuit.

Escopo de aplicação & Limitações:
Escopo: Ideal for greenfield project feasibility studies, brownfield expansion validation, ore variability testing, new technology assessment (por exemplo, novel gravity concentrators), and optimization of existing circuit parameters (leach kinetics, flotation chemistry).
Limitações: Test results are predictive models; absolute production guarantees require scaleup factors. Systems require skilled technicians for operation and interpretation. They are designed for intermittent batch or continuous pilotscale testing, not for continuous production.

3. RECURSOS PRINCIPAIS

Modular Pilot Plant Design | Base Técnica: Montado em skid, plugandprocess engineering with standardized interfaces | Benefício Operacional: Rapid deployment and reconfiguration onsite; allows testing of multiple circuit configurations with minimal downtime between campaigns | Impacto do ROI: Reduces typical test program setup time by up to 60%, accelerating timetodata and project timelines.

Precision Feed & Reagent Delivery | Base Técnica: Massflow controlled slurry pumps and microprocessordriven metering pumps | Benefício Operacional: Delivers exact feed rates and reagent dosages as programmed, eliminating manual variance that corrupts test data | Impacto do ROI: Improves test data accuracy by over 95%, leading to more reliable scaleup and reducing capital misapplication risk.

RealTime Process Monitoring (PIA) | Base Técnica: Integrated Pressure, pH/ORP (Eh), Conductivity sensors with continuous data logging | Benefício Operacional: Operators gain immediate insight into process stability; allows for dynamic adjustment during tests to explore parameter limits | Impacto do ROI: Identifies optimal process windows faster; dados de campo mostram um 40% reduction in test iterations required to define key parameters.

CorrosionResistant Material Construction | Base Técnica: Contact parts fabricated from stainless steel (316eu), urethane liners, or HDPE for aggressive cyanide or acidic environments | Benefício Operacional: System integrity is maintained across hundreds of test hours with highly reactive slurries and reagents; minimizes contamination risk | Impacto do ROI: Extends service life of capital test equipment by years; eliminates false assay results due to metallic contamination from system wear.

Automated Mass Balance & Data Logging | Base Técnica: Integrated load cells on product tanks paired with SCADA software tracking all inputs/outputs | Benefício Operacional: Continuously calculates realtime mass pull and inferred recovery; generates auditable reports automatically posttest | Impacto do ROI: Eliminates manual calculation errors; reduces posttest analysis labor by approximately 70% while enhancing report credibility.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | Gold Mining Equipment Testing Solution | Vantagem (% melhoria) |
| : | : | : | : |
| Test Result Repeatability (Variância) | +/ 58% between identical tests due to manual controls | < +/ 2% variance via automated systems| Até 75% more consistent data |
| Time from Setup to First Reliable Data Set| 710 days for assembly & calibração| 23 days with modular design| ~70% faster deployment |
| Accuracy of Reagent Addition in Leach Tests| +/ 10% using peristaltic pumps & manual checks| +/ 0.5% with calibrated diaphragm metering pumps| Dosage accuracy improved by ~95% |
| ScaleUp Confidence Factor (for gravity circuits)| Broad extrapolation often required| Highfidelity data enables precise scaleup models| Reduces scaleup uncertainty by an estimated 50% |

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade/Classificação: Configurable from benchscale (50100 kg/hr) to pilotscale (15 tonne/hr) continuous feed systems.
Requisitos de energia: Dependent on configuration; typical range 400V/480V AC threephase power supply at up to ~150 kVA total connected load.
Especificações de materiais: Primary wetted components constructed from abrasionresistant polyurethane lined steel or solid stainless steel (316eu). Frame structure is hotdip galvanized steel.
Dimensões Físicas: Modular skids typically measure L6m x W2.5m x H3m per unit. Designed for transport in standard shipping containers.
Faixa operacional ambiental: Designed for operation in ambient temperatures from 10°C to +45°C with appropriate climate control enclosures available as an option.

6. CENÁRIOS DE APLICAÇÃO

Hard Rock Gold Project Feasibility Study

Desafio:
A mining company needed definitive metallurgical data on a complex sulfide ore body to secure project financing. Laboratory bottle roll tests showed promise but were insufficiently accurate for designing a full CarboninLeach (CIL) circuit.
Solução:
Implementation of a containerized pilot plant equipped with integrated crushing grinding ball mill , cyanide leaching tanks series , carbon adsorption columns ,and tailings detoxification unit . The system performed a continuous twomonth campaign processing over 500 tonnes of representative ore.
Resultados:
Generated bankable feasibility study data confirming >92% overall gold recovery via CIL process . The precise kinetic data allowed engineers rightsize the leach tank capacity saving an estimated $15M USD in unnecessary CAPEX .

Alluvial/Placer Operation Optimization

Desafio:
An existing placer operation using traditional sluices was experiencing inconsistent fine gold recovery especially during fluctuating feed grades leading directly lost revenue .
Solução:
Onsite testing using variablespeed spiral concentrators jigs shaking tables within mobile trailermounted test facility . Operators could adjust parameters like pulp density wash water flow tilt angle realtime response .
Resultados:
Identified optimal configuration achieving consistent +98 % recovery across grade variations . This justified investment new primary concentration equipment which increased annual gold production by approximately % without requiring higher throughput .

Tailings Retreatment Scoping

Desafio:
A historic mine site sought evaluate economic viability reprocessing old tailings dam material containing residual gold but mineralogy particle size were poorly documented .
Solução:
Deployment compact batch flotation cell leach reactor system conduct variability tests different sections dam determine most effective liberation extraction method minimal upfront investment .
Resultados:
Testing confirmed agitated cyanide leaching delivered viable recoveries specific zones providing clear go/nogo decision framework . The quantified recoveries formed basis successful business case securing funding retreatment project .

7 CONSIDERAÇÕES COMERCIAIS

Equipment pricing tiers vary based on complexity scope :
• Basic Laboratory Test Rig Package : For focused singleprocess tests e.g., batch leaching Includes core vessel instrumentation control panel starting range $150k$300k USD .
• Advanced Modular Pilot Plant : Multistage integrated circuits crushing grinding separation leaching Full automation comprehensive instrumentation Typical range $750k$2M+ USD depending capacity included modules .

Recursos opcionais :
• Advanced Process Control APC software package remote monitoring capabilities .
• Climatecontrol environmental enclosure extreme operating locations .
• Onsite commissioning training services extended warranty packages .

Pacotes de serviços :
• Annual Preventative Maintenance Plans ensure system calibration readiness .
• PayperTest Programs offered select regions where client prefers not own capital equipment .

Opções de financiamento :
Flexible commercial structures available including outright purchase longterm leasetoown agreements tailored support project cash flow requirements particularly beneficial junior mining companies .

8 Perguntas frequentes

Q1 How do I know if my ore sample is suitable generating reliable scaleup data ?
A Representative sampling critical We recommend following established protocols such Gy’s sampling theory Our engineers can consult preparation requirements ensure mass sample grade distribution accurately reflects your deposit bulk minable material

Q2 Can existing laboratory space accommodate this type testing equipment ?
A Most modular systems designed footprint similar standard shipping container Site assessment typically covers power water drainage ventilation requirements provide detailed layout plan integration your facility

Q3 What level operator training required run these tests effectively ?
A We provide comprehensive handson training covering operation maintenance basic troubleshooting Standard package includes weeks onsite support first major campaign ensuring your team confident independent operation

Q4 How does pricing model work paypertest program ?
A Under program we mobilize operate demobilize entire pilot plant at your site You pay fixed fee per tonne processed plus mobilization costs This transfers technical risk provides known cost variable output ideal scoping studies

Q5 Are results legally acceptable bankable feasibility studies ?
A Yes when executed under rigorous chain custody documented QA QC procedures including insertion certified reference standards blanks duplicates Our reporting formats align JORC NI 43101 reporting standards commonly accepted financial institutions

Q6 What typical lead time delivery commissioning new system ?
A For standard configurations lead time typically – months from order factory acceptance Custom engineered solutions may require longer timeframe Detailed project schedule provided upon initial inquiry

Q7 Can you retrofit upgrade older pilot plants newer control instrumentation ?
A Yes modernization retrofits common path enhance legacy equipment capabilities Assessment involves evaluating existing structural integrity mechanical components determine optimal upgrade scope improve data accuracy operational reliability