1. ABERTURA ACIONADA POR PAINPOINT

Are your gold ore processing operations constrained by persistent bottlenecks and escalating costs? The primary crushing stage sets the tone for your entire recovery circuit, and suboptimal equipment here creates a cascade of downstream inefficiencies. Os desafios comuns incluem:

Tempo de inatividade excessivo: Frequent liner changes and unplanned maintenance in abrasive gold ores halt your milling circuit, custando milhares por hora em perda de produção.
Baixa capacidade de rendimento: Inadequate feed opening or crushing force creates a bottleneck, preventing your SAG/ball mills from operating at designed capacity and limiting overall plant yield.
Poor Product Gradation: Inconsistent discharge sizing, with excessive fines or oversized material, reduces grinding circuit efficiency and can negatively impact downstream recovery processes like leaching or flotation.
Altos custos operacionais: Premature wear component failure, coupled with high energy consumption per ton crushed, directly erodes profit margins.
Problemas de manuseio de materiais: Equipment not engineered for variable ore hardness (from soft oxidized ore to hard quartz vein material) leads to packing, bridging, and unreliable feed.

Is your current gold ore crushing equipment a reliable asset or a recurring liability? The right primary crusher is not an expense; it’s a strategic investment in plant stability and metallurgical performance.

2. VISÃO GERAL DO PRODUTO: HEAVYDUTY GOLD ORE CRUSHING EQUIPMENT

Our engineered solution for primary gold ore crushing equipment is built for maximum availability and throughput in demanding mineral processing environments. This machinery is designed to accept runofmine (ROM) gold ore directly from the mine haulage system.

Fluxo de Trabalho Operacional:
1. ROM ore is dumped into a rugged vibrating grizzly feeder, which scalps out fine material and directs oversize to the crusher.
2. Ore enters the crusher’s large feed opening and is subjected to highpressure compressive force between a fixed surface and a moving mantle/liner.
3. Crushed product discharges onto a main conveyor at a consistent, predetermined size set by the crusher’s closedside setting (CSS), ready for secondary crushing or direct feed to a grinding circuit.

Escopo de aplicação: Ideal for primary crushing of goldbearing ores including hard rock quartz veins, sulphide ores, and mixed oxidesulphide materials. Suitable for both stationary plant installations and modular/trackmounted setups for satellite deposits.

Limitações: Not designed as a standalone solution for final product sizing; requires integration with secondary crushing or grinding circuits for liberation. Maximum feed size is constrained by model selection.

3. RECURSOS PRINCIPAIS

HighCapacity Hydraulic Adjustment | Base Técnica: Remote hydraulic adjustment of the crusher’s closedside setting (CSS) | Benefício Operacional: Allows operators to change product size or clear a stall in minutes from a control room or local station, sem intervenção manual. | Impacto do ROI: Reduz o tempo de inatividade para ajustes de rotina em até 80%, maximizing crusher utilization time.

Reinforced Chamber Design | Base Técnica: Optimized nip angle and increased throw for aggressive bite | Benefício Operacional: Effectively draws in large, slabby feed material common in gold mining, reducing bridging and ensuring consistent throughput even with variable ore geometry. | Impacto do ROI: Improves overall plant feed stability; dados de campo mostram um 1525% reduction in bridgingrelated stoppages.

AbrasionResistant Alloy Liners | Base Técnica: Manganese steel alloys with specific workhardening properties | Benefício Operacional: Liners develop a hard, wearresistant surface layer upon impact, prolonging service life in highly abrasive siliceous gold ores. | Impacto do ROI: Extends liner life cycles by 2040% over standard alloys, reducing part consumption costs and maintenance frequency.

Automated Overload Protection | Base Técnica: Hydropneumatic tramp release system with pressure sensing | Benefício Operacional: Instantly discharges uncrushable material (por exemplo, tramp steel) by releasing the crushing chamber, preventing catastrophic damage to major components. | Impacto do ROI: Avoids weeks of downtime and sixfigure repair bills associated with major mechanical failure.

Direct Drive & High Inertia Kinematics | Base Técnica: Efficient direct coupling of motor to crusher drive shaft with heavyduty flywheels | Benefício Operacional: Delivers constant power transmission and maintains momentum through load surges, ensuring consistent crushing action and particle size distribution. | Impacto do ROI: Os testes da indústria demonstram até 10% lower energy consumption per ton of ore crushed compared to Vbelt driven systems under load.

Coletor de supressão de poeira integrado | Base Técnica: Sealed housing with strategically placed spray nozzles | Benefício Operacional: Minimizes airborne silica dust at transfer points during dry crushing operations, critical for compliance with health and safety regulations (por exemplo, MSHA/OSHA). | Impacto do ROI: Reduces housekeeping labor costs and mitigates risk of regulatory penalties while protecting worker health.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Referência padrão da indústria | Our Gold Ore Crushing Equipment Solution | Vantagem documentada |
| : | : | : | : |
| Disponibilidade Mecânica (%)| 90 92% | 95 97%+ | +57% melhoria |
| Vida útil do revestimento (Horário de funcionamento)| Varia de acordo com o minério; Linha de base = 100%| 120 140% da linha de base| +2040% melhoria |
| Consumo de energia (kWh/tonelada)| Linha de base = 100%| Média. 90% da linha de base| ~10% reduction |
| Tempo médio para reparar (MTTR Hours)| 8 12 hours for CSS change/stall clear| <2 hours via hydraulic adjustment| ~7580% reduction |

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade: Taxa de transferência dependente do modelo de 500 acabar 3,000 toneladas por hora.
Abertura de alimentação: Up to 1,500mm x 1,200mm to accept large ROM gold ore.
Requisitos de energia: Heavyduty electric motors from 200 kW até 450 kW; configured for highvoltage mine power supply.
Especificações de materiais: Estrutura principal construída em chapa de aço de alta resistência; Critical wear parts made from premiumgrade manganese steel; Shafts from forged alloy steel.
Dimensões Físicas & Peso: Designed for transportability; weights range from approx. 45,000 kg to 120,000 kg dependendo do modelo.
Faixa operacional ambiental: Engineered for ambient temperatures from 25°C to +50°C; suitable for highaltitude operations; protective treatments available for coastal/corrosive environments.

6. CENÁRIOS DE APLICAÇÃO

Hard Rock Quartz Vein Operation (África Ocidental) |

Desafio: A mine faced severe liner wear every 450 hours in its ultraabrasive primary quartz ore, causing weekly shutdowns that bottlenecked the entire CIP plant.
Solução: Implementation of our heavyduty jaw crusher with specialized abrasionresistant liners and chamber geometry optimized for slabby material.
Resultados: Liner life extended to an average of 650 horas - uma >44% increase—reducing annual liner costs by $85k USD and increasing annual crusher availability by approximately 320 horas.

Modular Heap Leach Project (América do Norte) |

Desafio: A contractor needed rapidly deployable primary crushing capacity for a satellite oxide gold deposit but required consistent sub6inch product for efficient agglomeration before stacking.
Solução: Deployment of a trackmounted cone crusher solution as primary gold ore crushing equipment with integrated prescreen grizzly feeder.
Resultados: The mobile unit was commissioned in under 48 hours after arrival on site. It achieved sustained throughput of 550 tph at a constant CSS setting that ensured over 95% of output met the required P80 specification without recirculation load issues on the agglomerator.

7. CONSIDERAÇÕES COMERCIAIS

Nosso gold ore crushing equipment is offered under flexible commercial structures tailored to capital planning cycles:

Níveis de preços: Based on model capacity rating (por exemplo, Standard Duty 1500tph). Pricing includes base machine assembly but excludes shipping duties/taxes installation commissioning services optional features
Recursos opcionais: Advanced condition monitoring sensors automated lubrication systems special tool kits custom discharge conveyor flanges
Pacotes de serviços: Tiered offerings include:
Bronze: Inspeção anual & parts discount
Prata: Scheduled preventive maintenance visits + Bronze
Ouro: Fullservice contract covering planned maintenance parts replacement labor uptime guarantee
Opções de financiamento: Available through partner institutions including capital lease operating lease project financing terms typically structured over years

8.Perguntas frequentes

Q1 Is this equipment compatible with my existing secondary circuit or SAG mill feed conveyor?
A1 Our engineering team can review your existing plant layout conveyor specifications transfer heights Our standard discharge heights are adjustable within defined ranges custom fabricated support structures can be supplied ensure seamless integration

Q2 What is the expected operational impact on my overall grinding circuit efficiency?
A2 By providing consistently sized wellgraded feed you reduce circulating loads in closedcircuit secondary crushing improve firstpass efficiency into grinding mills Field reports indicate potential gains ball mill throughput due more uniform grindability

Q3 What are typical lead times delivery?
A3 Lead times vary based model complexity current manufacturing schedule Standard configurations typically ship within weeks following order confirmation Customized units may require longer lead times detailed schedule provided upon quotation

Q4 Do you offer performance guarantees?
A4 Yes we provide performance guarantees related rated throughput power consumption product gradation when operated within specified parameters These are detailed commercial technical proposal

Q5 What training provided our operations maintenance teams?
A5 We offer comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting diagnostics Training conducted during commissioning period documentation includes detailed manuals parts lists

Q6 How does pricing compare total cost ownership versus cheaper alternatives?
A6 While initial capital outlay may be higher than some alternatives our documented improvements availability liner life energy efficiency result lower cost per tonne crushed over typical year period Detailed total cost ownership analysis available request

Q7 Can you assist spare parts inventory planning?
A7 Absolutely Our service team provides recommended critical spares list based your specific operating conditions forecasted wear rates can also establish consignment stock arrangements key site minimize logistics delays