1. ABERTURA ACIONADA POR PAINPOINT

Are your gold processing operations constrained by inefficient primary size reduction? Tamanho de feed inconsistente, desgaste excessivo do revestimento, e paradas de manutenção não planejadas impactam diretamente seus resultados financeiros. Considere estes desafios comuns:
Alto custo operacional: Premature failure of crusher wear parts leads to frequent, costly replacements and significant labor downtime.
Gargalos de rendimento: Inadequate crushing capacity or poor product sizing can choke downstream milling circuits, limiting overall plant recovery.
Unreliable Uptime: Mechanical failures in harsh environments cause unpredictable shutdowns, jeopardizing production targets.
Ineficiência Energética: Older or poorly configured crushing equipment consumes excessive power per ton of ore processed, erosão das margens.

Is your primary crushing stage a source of variable cost and operational uncertainty? The right gold ore crushing equipment is not merely a purchase; é um investimento estratégico na estabilidade e rentabilidade da fábrica.

2. VISÃO GERAL DO PRODUTO: Britador de mandíbula primário para processamento de minério de ouro

This heavyduty gold ore crushing equipment is engineered as a robust primary jaw crusher for the initial size reduction of runofmine (ROM) rocha aurífera. Its design prioritizes reliability and efficiency in demanding mineral processing applications.

Fluxo de Trabalho Operacional:
1. ROM ore is fed into the vibrating grizzly feeder (opcional), que contorna multas para reduzir a carga do britador.
2. Oversize material enters the crusher’s fixed jaw and moving jaw chamber, where compressive force breaks the ore.
3. The crushed product discharges at a preset closedside setting (CSS), determining the maximum output size for the secondary crushing or milling circuit.

Escopo de aplicação: Ideal para minérios de ouro de rocha dura (quartzo, sulfuretos), this equipment handles abrasive materials with high compressive strength. It serves as the first critical stage in comminution circuits for both stationary plants and semimobile installations.

Limitações: Não projetado para molhado, minérios pegajosos sem modificações adequadas no sistema de alimentação. Ultimate capacity is dependent on feed size distribution, dureza do material (Wi), e taxa de redução desejada.

3. RECURSOS PRINCIPAIS

Câmara de britagem profunda & Ângulo de Nip Agressivo | Base Técnica: Cinemática e geometria da câmara otimizadas | Benefício Operacional: Enables higher throughput and effective reduction of large feed material | Impacto do ROI: Increases processed tonnage per operating hour, melhorando a utilização de ativos
Projeto de rolamento de rolo para serviços pesados | Base Técnica: Rolamentos autocompensadores de rolos autocompensadores com eixos de grande diâmetro | Benefício Operacional: Provides high load capacity and reliable operation under shock loads | Impacto do ROI: Prolonga a vida útil do rolamento, reduces failure risk and associated downtime costs
Design de matriz de mandíbula modular | Base Técnica: Segmentado, reversible manganese steel wear plates | Benefício Operacional: Allows for selective replacement of worn sections and rotation for extended service life | Impacto do ROI: Lowers consumable costs by up to 30% compared to singlepiece die systems
Sistema de ajuste de alternância hidráulica | Base Técnica: Integrated hydraulic cylinder for CSS adjustment and overload relief | Benefício Operacional: Permite rápido, safe setting changes without manual shims; protects against tramp metal | Impacto do ROI: Minimiza o tempo de inatividade de ajuste de horas para minutos; evita grandes danos causados ​​por materiais não trituráveis
Estrutura de aço fabricada reforçada | Base Técnica: Stressrelieved frame with heavyduty ribbing | Benefício Operacional: Maintains structural integrity under constant cyclic loading in remote locations | Impacto do ROI: Ensures longterm alignment and durability, protecting the core capital investment

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Média) | This Gold Ore Crushing Solution | Vantagem (% Melhoria) |
| : | : | : | : |
| Vida útil do manganês (Minério Abrasivo) | 120,000 150,000 MT | 180,000 220,000 MT | +40% Extended Service |
| Consumo de energia por tonelada triturada| 0.8 1.1 kWh/t | 0.65 0.85 kWh/t| 22% Eficiência Energética |
| Disponibilidade Mecânica (Agendado) | 9294%| 9698%| +4 Percentage Points Uptime |
| Tempo de ajuste CSS| 6090 minutos| <10 minutos| 85% Faster Changeover |

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade: 350 1,200 MTPH (depende da gradação da alimentação & características materiais)
Abertura de alimentação: 1,070mm x 760 mm (42" x 30")
Requisito de energia: 110150 kW electric drive motor
Especificações de materiais: Temperado de alta resistência & estrutura de aço temperado; ASTM A128 Manganese steel jaw dies; SAE 4140 eixo excêntrico forjado.
Dimensões Físicas (CxLxA): ~6.5m x 3.2m x 3.4m
Faixa operacional: Projetado para temperaturas ambientes de 20°C a +45°C; dustprotected critical components.

6. CENÁRIOS DE APLICAÇÃO

Hard Rock Gold Mine, África Ocidental | Desafio: Frequent jaw die failures on existing crusher due to highly abrasive quartzite ore were causing monthly stoppages and high spare part costs.| Solução: Implementation of this primary jaw crusher with modular manganese dies and optimized liner profile.| Resultados: Wear part life extended from ~110k tons to over 190k tons recorded; crusherrelated downtime reduced by an average of 18 horas por mês.

MidScale Processing Plant, América do Norte| Desafio: Need to increase circuit throughput by ~25% without a complete plant rebuild; existing primary crusher was a bottleneck.| Solução: Installation of this highercapacity jaw crusher with a deeper chamber to handle larger ROM feed from the pit.| Resultados: Sustained average throughput increased by 28%; product P80 consistently met target for optimal SAG mill feed.

7. CONSIDERAÇÕES COMERCIAIS

O preço dos equipamentos é estruturado em torno de níveis de configuração:
Unidade Básica: Includes core crusher with standard motor drives and starter.
Pacote montado em skid: Base unit preassembled on a structural steel skid with integral walkways and ladders for faster installation.
Modular Plant Section: Triturador integrado com alimentador compatível, transportador de descarga, sistema de supressão de poeira, e painel de controle elétrico.

Recursos opcionais incluem sistemas de lubrificação automatizados, sensores de monitoramento de desgaste, and custom liner profiles for specific ore types.

Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements covering planned inspections and priority parts supply.

Financing options include capital purchase with standard warranty or operational expenditure models such as leasing agreements with fullservice support included.

8. Perguntas frequentes

1º trimestre: Is this gold ore crushing equipment compatible with our existing secondary cone crusher circuit?
Sim. The discharge product gradation can be precisely controlled via the hydraulic CSS adjustment to create an optimal feed size distribution for your specific secondary stage.

2º trimestre: Qual é o impacto operacional esperado em nossa equipe de manutenção?
Field data shows reduced frequency of liner changes and simplified procedures due to the modular die design and hydraulic toggle system. This typically reallocates maintenance hours from reactive repairs to planned preventive tasks.

3º trimestre: How does the equipment handle variations in ore hardness within our deposit?
The heavyduty construction and hydraulic overload protection are designed specifically for such fluctuations. The system will automatically release uncrushable material while maintaining safe operating pressures through varying rock strengths.

4º trimestre:Quais são os prazos típicos de entrega?
Lead times vary based on configuration complexity but are typically within XY weeks upon order confirmation due to standardized modular manufacturing processes.

Q5:Quais termos comerciais estão disponíveis?
We offer ExWorks pricing alongside CIF options depending on destination port requirements related to international shipping logistics associated with industrial machinery transport schedules