Targeted Gold Ore Crushing Solutions for HighVolume Processing Operations

Para gerentes de fábrica e empreiteiros de engenharia, the efficiency of your primary crushing stage dictates the profitability of your entire gold recovery circuit. Are you contending with inconsistent feed size causing chokeups and unplanned downtime? Is abrasive gold ore with high quartz content accelerating wear part replacement cycles and maintenance costs? Are you losing potential revenue through throughput bottlenecks that prevent you from scaling to highergrade deposits? O equipamento de britagem primária certo não é apenas uma compra; it's a strategic investment in plant uptime, operational cost control, and reserve utilization.

Visão geral do produto: HeavyDuty Gold Ore Jaw Crusher

Nossa engenharia Equipamento de britagem de minério de ouro é um robusto, stationary jaw crusher specifically built for the rigorous demands of primary gold ore reduction. It transforms ROM (RunofMine) ore into a consistent, manageable product for downstream milling and leaching processes.

Fluxo de Trabalho Operacional:
1. Alimentar & Pré-triagem: ROM ore is fed via grizzly feeder to bypass fine material and direct only oversize to the crushing chamber.
2. Esmagamento por compressão: The mechanically simple but powerful jaw action applies compressive force to break large, often slabby gold ore against a fixed jaw plate.
3. Descarga & Transporte: O produto triturado é descarregado em uma configuração pré-definida de lado fechado (CSS) onto a conveyor system for transport to the next stage.

Escopo de aplicação: Ideal para minérios de ouro de rocha dura (depósitos de filão) with high compressive strength, such as quartz veins. Best suited for stationary plant installations with consistent, hightonnage feed.
Limitações: Not recommended for wet, minérios pegajosos sem escalpelamento prévio; primary crushing only—requires secondary/tertiary crushers for final liberation.

Recursos principais: Projetado para durabilidade & Tempo de atividade

HeavyWall Welded Frame | Base Técnica: Análise de Elementos Finitos (FEA) distribuição de tensão otimizada | Benefício Operacional: Eliminates frame fatigue and cracking under high cyclic loading from tough ores | Impacto do ROI: Vida estrutural estendida além 15+ anos, avoiding catastrophic replacement costs.

Manganese Steel Jaw Dies with Curved Profile | Base Técnica: Workhardening manganese steel and optimized nip angle | Benefício Operacional: Curved profile reduces slippage, increases throughput by up to 10%, and ensures even wear across dies | Impacto do ROI: Longer wear life reduces changeout frequency and inventory costs; higher throughput processes more material per shift.

Sistema de ajuste de alternância hidráulica | Base Técnica: Cilindro hidráulico integrado para tensionamento e limpeza | Benefício Operacional: Allows operators to adjust crusher discharge setting quickly and clear blockages in minutes without manual intervention | Impacto do ROI: Minimizes downtime for CSS changes and clearing events, directly increasing available operating hours.

Rolamentos autocompensadores de rolos & Selos Labirinto | Base Técnica: Oversized bearings rated for heavy loads; multistage sealing keeps contaminants out | Benefício Operacional: Handles peak loads without overheating; effectively excludes dust and moisture that cause premature bearing failure | Impacto do ROI: Estende drasticamente os intervalos de manutenção dos rolamentos, reducing lubrication consumption and unplanned stoppages.

Ponto de lubrificação centralizado & Design Acessível | Base Técnica: Singlepoint lube lines to all major bearings; service platforms and pull points | Benefício Operacional: Permite segurança, manutenção de rotina rápida (<30 minutes for daily checks) | Impacto do ROI: Lowers labor hours for maintenance, melhora a segurança do técnico, and ensures consistent equipment care.

Vantagens Competitivas: Comparativo de desempenho

| Métrica de desempenho | Média padrão da indústria | Nossa solução de britagem de minério de ouro | Vantagem documentada |
| : | : | : | : |
| Disponibilidade (Tempo de atividade) | 9294% | 96%+ | +24% increase in productive time |
| Use a vida (Jaw Dies Abrasive Ore) | 120,000 150,000 MT | 180,000 220,000 MT| +2540% vida mais longa |
| Taxa de transferência (Tons/Hour Comparable CSS)| Linha de base 100%| 108112%| +812% maior capacidade |
| Unplanned Downtime/Year| 80100 horas| <50 horas| >40% redução |
| Consumo de Energia por Tonelada| Linha de base 100%| 9597%| 35% reduction via efficient kinematics |

Especificações Técnicas

Faixa de capacidade: 500 2,500 TPH (dependent on model and feed gradation)
Abertura de alimentação: Até 60” x 80” (1,500mm x 2.000 mm)
Requisito de energia: 150 400 kW (200 500 HP), electric motor driven
Especificações de materiais: Estrutura de aço fabricada de alta resistência; ASTM A128 Grade B3/B4 manganese steel jaw dies; eixo excêntrico de liga de aço forjado.
Dimensões Físicas (Aprox.. for Model JC1500): Comprimento: ~9m, Largura: ~4m, Altura: ~4m
Faixa operacional: Projetado para temperaturas ambientes de 20°C a +45°C. Compatível com sistema de supressão de poeira.

Cenários de aplicação

Hard Rock Quartz Vein Mining – West Africa

Desafio: A contractor faced extreme abrasiveness in ore, causing jaw die replacement every 6 semanas (~130k MT), incurring high parts/labor costs and ~24 hours of downtime per change.
Solução: Implementation of our heavyduty jaw crusher with curvedprofile manganese dies.
Resultados: Wear life extended to an average of 195k MT per set. This reduced changeout frequency by over one third annually, saving an estimated $85k in parts/labor and reclaiming 60+ hours of production time per year.

HighThroughput CIL Plant Expansion – Australia

Desafio: A plant upgrade required a 25% increase in primary crushed tonnage without expanding the existing crusher footprint or overloading conveyors.
Solução: Installation of our highcapacity jaw crusher model with optimized kinematics for greater throughput at the same motor rating.
Resultados: Alcançou uma sustentação 22% increase in average hourly tonnage at a similar power draw. The existing infrastructure supported the load due to efficient product sizing, enabling the expansion goals without major civils or conveyor modifications.

Considerações Comerciais

We offer transparent pricing structured around throughput capacity:
Nível Padrão (5001000 TPH): Base unit with core features outlined above.
Nível de alta capacidade (10002500 TPH):) Includes heavier components, dualtoggle systems,and advanced monitoring sensors as standard.
Recursos opcionais incluem sistemas automatizados de lubrificação,pacotes de monitoramento de vibração,and custom skid designs.Financing can be arranged through partner institutions with leasetoown or deferred payment plans tailored to project cash flow.Service packages range from basic warranty support to comprehensive annual maintenance contracts including scheduled inspections,descontos em peças de desgaste,e serviço de campo prioritário.

Perguntas frequentes

1. Is this equipment compatible with our existing secondary cone crusher circuit?
Sim. Our engineering team will review your target product size distribution from primary crushing to ensure optimal feed gradation for your specific secondary/tertiary stage,maximizing overall circuit efficiency.

2. What is the expected impact on our operating labor requirements?
The design reduces daily operator involvement.Centralized greasing cuts lubrication time by approximately half,and hydraulic clearing minimizes manual hammering.The focus shifts from constant intervention to periodic monitoring.

3. Can you provide wear part cost guarantees?
We offer guaranteed maximum wear life terms under specific operating conditions documented in your purchase agreement.This provides predictable costperton forecasting for your comminution budget.

4. Quais são os prazos de entrega típicos?
Para modelos padrão,fabrication and delivery typically require [X] months from order confirmation.Custom configurations may extend this timeline.We provide detailed project schedules upon quotation.

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