1. ABERTURA ACIONADA POR PAINPOINT

Are you facing persistent bottlenecks in your gold recovery circuit that erode profit margins? Common operational challenges with traditional gold mining equipment include significant downtime for liner changes and maintenance, inconsistent feed handling leading to process inefficiency, and the high operational cost of premature component wear in abrasive, highimpact environments. These issues directly translate to lost production hours, increased labor costs for unplanned repairs, and suboptimal recovery rates. How can you achieve more tons processed per maintenance interval? Is your current setup maximizing recovery from complex or variable ore bodies? This content addresses the engineering solutions designed to resolve these exact pain points.

2. VISÃO GERAL DO PRODUTO

This product line encompasses heavyduty, precisionengineered gold mining equipment specifically fabricated for highvolume crushing, moagem, and material handling within gold extraction plants. O fluxo de trabalho operacional é projetado para confiabilidade: (1) Robust reception and primary sizing of runofmine ore, (2) Controlled feeding into secondary/tertiary crushing or grinding circuits, (3) Efficient transfer of milled product to downstream cyanidation or gravity separation processes. This equipment is scoped for largescale commercial hard rock mining operations and processing plants. It is not typically suited for artisanal, smallscale, or alluvial dredging operations without significant configuration changes.

3. RECURSOS PRINCIPAIS

Modular Wear Liner System | Base Técnica: Bolton, segmented highchrome white iron or alloy steel castings | Benefício Operacional: Reduz o tempo de troca do revestimento em até 40% compared to welded or monolithic designs, allowing faster return to operation | Impacto do ROI: Lowers labor costs and increases plant availability, directly boosting tons processed per shift.

Optimized Feed Chute Geometry | Base Técnica: CADengineered cascade design with wearresistant ceramic lining | Benefício Operacional: Eliminates material bridging and ensures consistent, centered feed to crushers or mills, reducing cyclic load spikes and belt wear | Impacto do ROI: Improves overall equipment effectiveness (OEE) of the entire comminution circuit by promoting stable operation.

Structural Fatigue Resistance | Base Técnica: Análise de Elementos Finitos (FEA) optimized fabrication with internal ribbing and stressrelieved welding | Benefício Operacional: Mitigates crack propagation in highvibration environments, extending the service life of the main structure beyond standard industry lifespans | Impacto do ROI: Defers major capital expenditure on primary equipment replacement.

Integrated Maintenance Platforms & Acesso | Base Técnica: OSHAcompliant design with strategic ladders, plataformas, and hoisting points fabricated into the structure | Benefício Operacional: Enhances safety and speeds up routine inspections and component servicing | Impacto do ROI: Reduces riskrelated downtime incidents and improves mean time to repair (MTTR).

CorrosionAbrasion Compound Protection | Base Técnica: Multilayer coating system (epoxy primer/polyurethane topcoat) over abrasionresistant steel (AR400/500) in key zones | Benefício Operacional: Protects against both slurry abrasion and chemical attack in CIP/CIL plant atmospheres, preserving structural integrity | Impacto do ROI: Lowers longterm cost of ownership by minimizing corrosionrelated degradation and repair frequency.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | Gold Mining Equipment Fabrication Solution | Vantagem (% melhoria) |
| : | : | : | : |
| Liner System Replacement Time (Triturador Primário) | 3648 hours crew time | 2430 hours crew time with modular system | ~35% faster |
| Tempo médio entre falhas (Structural Welds) | ~57 years in highstress zones| 10+ years with FEAoptimized design| >40% longer lifespan |
| Feed Chute Availability (No Bridging) | 9092% in sticky ore conditions| 98%+ with engineered cascade design| ~7% increase in uptime |
| Abrasive Wear Life (Transfer Point Liners)| 69 months depending on ore| 1215 months with composite ceramic/AR steel| ~70% improvement |

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade/Classificação: Customengineered per application; typical primary crusher dump pockets handle +800 TPH; conveyor systems rated for 1,200 3,000 TPH.
Requisitos de energia: Drives and ancillary systems designed for integration with plant electrical supply (typically 415V/3/50Hz or 480V/3/60Hz). Unidade de frequência variável (VFD) compatibility is standard.
Especificações de materiais: Primary structure: Aço ASTM A36. Wear surfaces: ASTM A514 AR400500 Steel or equivalent. Forros: NiHard IV, HighChrome White Iron (27% Cr), or custom ceramic composites.
Dimensões Físicas: Fabricated to fit existing plant footprints; common modular sections shipped within max shipping dimensions of L12m x W3.5m x H4m.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +50°C. Coatings and materials specified for high humidity (>90%) and mild chemical exposure typical of gold processing plants.

6. CENÁRIOS DE APLICAÇÃO

HighThroughput CarboninPulp Plant Upgrade
Desafio: Frequent failure of slurry distribution launders due to severe abrasioncorrosion was causing uneven flow to adsorption tanks and requiring quarterly fullplant shutdowns for repairs.
Solução: Installation of customfabricated launders lined with monolithic ceramic polymer composite.
Resultados: Launder service life extended from 9 months to over 4 anos. Elimination of related unplanned stoppages contributed to a documented 2% increase in annual plant throughput.

Primary Crushing Station Optimization
Desafio: The dump pocket beneath the gyratory crusher experienced rapid wear from direct impact of large ore pieces (>1eu), leading to unscheduled downtime every 8 weeks for extensive plate replacement.
Solução: Design and fabrication of a new dump pocket featuring a sacrificial rock box made from thick AR500 steel plates with a shockabsorbing bed of mill balls.
Resultados: Wear life increased to over 14 meses. Field data shows a reduction in crusher feed interruptions by approximately six days per year.

7. CONSIDERAÇÕES COMERCIAIS

Gold mining equipment pricing follows a tiered engineering model based on complexity:
Tier I – Standard Fabrications: Conveyor frames, simple chutes/platforms using standard materials.
Tier II – Engineered Wear Solutions: Crusher cavities, lined launders/tanks with composite materials.
Tier III – Complete System Modules: Fully integrated skidmounted systems like screening stations or feed modules.

Optional features include advanced liner monitoring systems (ultrasonic wear sensing), automated dust suppression manifolds integrated into structures,
and hotdip galvanizing for specific components.

Service packages range from annual inspection audits through onsite welding support during shutdowns
to full liner management programs guaranteeing parts supply at fixed costperton rates.

Financing options are available through partner institutions,
including operating leases that treat the equipment as an offbalancesheet operating expense,
and leasetopurchase agreements structured over typical asset lifespans.

8. Perguntas frequentes

1. How do you ensure your fabricated gold mining equipment will interface correctly with our existing plant infrastructure?
We conduct a site survey requiring P&IDs,
foundation drawings,
existing equipment models,
laser scans if necessary,
ensuring all new fabrications are dimensionally accurate
mechanically compatible before manufacturing begins.

2.What is the expected impact on our ongoing maintenance labor requirements?
Properly engineered gold mining equipment reduces reactive maintenance demands but may require scheduled planned maintenance following provided intervals
Our designs aim to reduce total manhours spent on wear management by consolidating access points
and specifying longerlife components

3.Can you provide performance guarantees related to wear life?
Yes we offer conditional performance warranties on specific wear components like liners based on agreedupon feed material analysis
Guarantees are tied to material specification adherence

4.What lead times are typical from design approval to delivery?
Lead times vary significantly by complexity For Tier II engineered solutions expect weeks Detailed project schedules are provided after the initial technical review

5.Do you offer field installation supervision?
Yes we provide certified millwright supervisors for critical path installations such as primary crusher components This ensures proper alignment bolting procedures
and final inspection signoff

6.How does your pricing model account for fluctuating raw material steel costs?
For fixedprice contracts we typically lock in material costs at quotation acceptance For longerduration projects we may propose price adjustment clauses linked
to established steel indices providing transparency

7.Are your designs compliant with international mining safety standards MSHA AS NZS ?
All our structural mechanical designs are reviewed against applicable regional standards including requirements for guarding access fall protection
and load ratings Documentation packages can be supplied