1. ABERTURA ACIONADA POR PAINPOINT

Managing a gold mining operation requires balancing throughput, taxas de recuperação, e custos operacionais. Equipamentos ineficientes ou não confiáveis ​​impactam diretamente seus resultados financeiros. Você está enfrentando esses desafios persistentes?

Taxas de recuperação abaixo do ideal: Inefficient separation leads to measurable gold loss in tailings, representing a direct revenue leak with every ton processed.
Alto tempo de inatividade operacional: Frequent mechanical failures in harsh processing environments halt entire production lines, custando milhares por hora em perda de produção e mão de obra.
Consumo excessivo de água e energia: Traditional gravity separation and leaching circuits can be resourceintensive, driving up utility costs and environmental management expenses.
Inconsistent Feed Grade Handling: Equipment that cannot adapt to variable ore grades causes processing bottlenecks and complicates yield forecasting.
Alta complexidade de manutenção: Systems requiring specialized skills or long leadtime parts for repairs increase total cost of ownership and operational risk.

The right industrial equipment is not merely a purchase; it is a strategic investment in addressing these exact pain points.

2. VISÃO GERAL DO PRODUTO

Esta linha de produtos abrange serviços pesados, engenharia de precisão equipamento de mineração de ouro designed for the rigorous demands of highvolume extraction and processing. Our solutions focus on maximizing recovery while controlling operational expenditures.

Fluxo de Trabalho Operacional:
1. Britagem Primária & Milling: Durable crushers and grinding mills reduce runofmine ore to a liberatable particle size.
2. Concentração & Separação: Advanced centrifugal concentrators, gabaritos, or shaking tables perform gravitybased separation of gold from gangue material.
3. Leaching & Adsorption (quando aplicável): Robust carboninleach (CIL) ou celulose de carbono (CIP) plant equipment facilitates chemical extraction.
4. Elution & Eletrovimentação: Integrated systems strip gold from activated carbon and deposit it onto cathodes for smelting.
5. Gestão de Rejeitos: Efficient thickeners and filter presses manage waste streams, recovering water and minimizing environmental footprint.

Escopo de aplicação: Suitable for medium to largescale hard rock (veio) operações de mineração, alluvial/placer deposits, and processing plant upgrades. Engineered for both fixed plant and modular/mobile configurations.

Limitações: Equipment selection is highly orespecific; optimal performance requires correct sizing based on detailed metallurgical test work. Not designed for artisanal or smallscale prospecting operations.

3. RECURSOS PRINCIPAIS

HighEfficiency Centrifugal Concentrator | Base Técnica: Força gravitacional aprimorada (Gforces) | Benefício Operacional: Captures ultrafine gold particles often lost in conventional sluices | Impacto do ROI: Os dados de campo mostram um 38% increase in overall recovery rates, aumentando diretamente a receita.

Projeto de planta modular | Base Técnica: Montado em skid, módulos pré-montados | Benefício Operacional: Reduz o tempo de construção no local em até 40% and simplifies future expansion | Impacto do ROI: Reduz os custos de instalação de capital e acelera o tempo de produção.

Advanced Process Control System | Base Técnica: Integrated PLC with realtime sensor feedback | Benefício Operacional: Enables precise control of feed density, pH, and retention time for consistent output | Impacto do ROI: Optimizes reagent consumption and reduces operator error, lowering processing cost per ton.

AbrasionResistant Material Lining | Base Técnica: Highchrome steel or polymer composite liners | Benefício Operacional: Extends service life in highwear areas like cyclones and mill discharge launders | Impacto do ROI: Reduces replacement part frequency by over 50%, decreasing maintenance costs and downtime.

HighCapacity Carbon Elution Column | Base Técnica: Optimized temperature/pressure controls for Zadra process | Benefício Operacional: Conquistas >98% gold stripping efficiency with shorter cycle times | Impacto do ROI: Increases carbon turnover rate and lowers energy consumption per cycle.

Sistema de reciclagem de água ClosedLoop | Base Técnica: Integrated clarifiers and filter presses | Benefício Operacional: Recupera até 85% de água de processo para reutilização | Impacto do ROI: Drastically reduces freshwater procurement costs and tailings storage facility load.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | Nossa solução para equipamentos de mineração de ouro | Vantagem (% Melhoria) |
| : | : | : | : |
| Gravity Recovery Rate (para 100 malha de ouro) | 7075% | 7883%| Até 10% melhoria |
| Tempo médio entre falhas (Bomba Crítica) | ~2.000 horas| >3,200 horas| 60% vida operacional mais longa |
| Tempo de comissionamento da planta (Modular CIP) | 1620 semanas| 1014 semanas| Até 40% implantação mais rápida |
| Consumo de energia por tonelada processada (Grinding Circuit) Linha de base = 100%| Linha de base = 100%| Reduced to ~92%| ~8% energy savings |
| Water Makeup Requirement per Ton Ore Processed Baseline = 100% Baseline =100% Reduced to ~30%~70 reduction |

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade de processamento: De 50 TPH acima 1,000 TPH modular plants available.
Requisitos de energia: Configurationdependent; typical range from 400V/50Hz to 13.8kV/60Hz. Detailed load schedules provided per project.
Especificações de materiais: Contact surfaces in abrasive service utilize AR400 steel or certified polyurethane; leaching tanks feature HDPE lining or stainless steel construction.
Dimensões Físicas: Modular skids designed for standard shipping container dimensions (12m x 2.4m). Full plant layouts are customengineered for site constraints.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +50°C. Dustproofed (IP65) electrical components are standard for dry environments; corrosion protection packages are available for highhumidity or coastal operations.

6. CENÁRIOS DE APLICAÇÃO

Hard Rock Mine Expansion Project Challenge A midtier miner needed to increase plant throughput by 30% without expanding the existing footprint or compromising recovery rates on increasingly complex ore.Solution Implementation of a highdensity cyclone cluster for primary classification paired with an expanded bank of enhanced gravity concentrators within the grinding circuit.Recovery efficiency on the gravity circuit improved by22%, reducing load on downstream leach tanks.Total plant capacity increased by35within the same physical area due to higher processing efficiency. Alluvial Deposit Operation Challenge An alluvial operation was experiencing significant gold losses in fine fractions (200 malha) using traditional sluicing methods,and faced high water consumption.Solution Deployment of a fully modular washing scrubbing plant integrated with a multistage fine gold recovery system including pinched sluices enhanced centrifugesResults Fine gold recovery improved by15capturing an estimated additional0.g/ton.The closedloop water system reduced freshwater intake by80

Heap Leach Pad Optimization

Challenge A largescale heap leach operation faced uneven percolation and slow leach kinetics due to poor solution distribution.
Solution Engineering design supply of a highpressure radial sprinkler system with automated zone control valves matched with upgraded solution collection pumps
Results Improved solution distribution uniformity achieved consistent metal recovery rates accelerated by approximately20%.Pumping energy costs were reduced through optimized pump selection

7 CONSIDERAÇÕES COMERCIAIS

O preço do equipamento é estruturado em três níveis:

1.Basic Configuration Includes core processing equipment meeting standard duty specifications.Ideal for operations with robust existing maintenance teams
2.Optimized Configuration Includes advanced process control automation premium abrasionresistant materials package prewired motor control centers.Recommended for maximizing throughput uptime
3.Turnkey Solution Full engineering procurement construction management EPCM services commissioning spares package operator training

Optional Features Onboard diesel power gensets remote monitoring telemetry systems alternative material linings specific reagent dosing systems

Service Packages Tiered annual service agreements are available covering from basic technical support priority parts dispatch up to fullsite planned maintenance oversight

Financing Options We work with international export credit agencies project finance partners offer competitive equipment leasing structures typical terms range from36to60months

8 Perguntas frequentes

Q What pilot testing data do you provide prior scaleup
A We provide access test facilities can process bulk samples your ore generate definitive performance data flow sheet recommendations basis engineering

Q How compatible your equipment existing legacy plant infrastructure
A Our engineering team conducts full compatibility review designs interface modules adapt existing feed discharge conveyor electrical systems minimize integration costs

Q What typical implementation timeline midcapacity500TPHmodular plant
A From order placement delivery ranges20weeks Site commissioning typically requires24weeks depending local preparedness This excludes shipping time specific destination

Q What key operator training safety features included
A Comprehensive training covers operation maintenance troubleshooting manuals Safety features include emergency stop systems guard interlocks pressure relief valves All comply ISO13849 standards

Q Do you offer performance guarantees your equipment
A Yes we provide guaranteed performance metrics based agreed feed specifications including minimum recovery rates throughput capacity specific power consumption These formalized contract

Q What lead times critical wear spare parts
A Highwear items maintained regional warehouse hubs target dispatch within72hours express shipment Other parts stocked central facility average lead time710business days