Fda Approved Jc5000 Jaw Crusher Company

Breve descrição:

1. PAINPOINT DRIVEN OPENING Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? Primary crushing stages present persistent challenges: excessive wear part consumption driving high costperton, unplanned stoppages for tramp metal damage, and inconsistent feed size reduction causing bottlenecks downstream. Consider the impact of just one extra hour of unscheduled…

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1. ABERTURA ACIONADA POR PAINPOINT

Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? Primary crushing stages present persistent challenges: excessive wear part consumption driving high costperton, unplanned stoppages for tramp metal damage, and inconsistent feed size reduction causing bottlenecks downstream. Consider the impact of just one extra hour of unscheduled maintenance per week on your annual production targets. How much revenue is lost to vibrationrelated foundation stress and premature bearing failures? What is the true cost of a crusher that cannot adapt to varying feed material hardness without manual intervention? These are not merely equipment issues; they are direct threats to plant throughput and profitability. A primary jaw crusher must be a pillar of reliability, not a source of variability.

2. VISÃO GERAL DO PRODUTO

O JC5000 é um equipamento de alta capacidade, singletoggle jaw crusher engineered for the most demanding primary crushing applications in mining, pedreira, e reciclagem de construção em grande escala. Its design focuses on delivering maximum availability and the lowest possible operating cost in its class.

Fluxo de Trabalho Operacional:
1. Ingestão de ração: Large runofmine or quarryrun material (até 1500 mm) é direcionado para as profundezas, câmara de britagem sem asfixia.
2. Redução de tamanho: A robust eccentric shaft drives a dynamically balanced moving jaw in an elliptical motion, applying compressive force to fracture material against the fixed jaw.
3. Descarga: Crushed product exits at the bottom of the chamber, with a discharge setting adjustable via hydraulic wedge or shim systems to ensure precise output gradation.

Escopo de aplicação: Ideal para hard rock (granito, basalto), minérios abrasivos, e concreto de demolição. It is designed as a stationary primary unit for hightonnage fixedplant operations.

Limitações: Not suitable for sticky, plastic clays or as a mobile unit without significant structural support. Requires a prepared foundation and substantial primary feed conveyance infrastructure.

3. RECURSOS PRINCIPAIS

Alternar Hidráulico & Sistema de ajuste | Base Técnica: Cilindros hidráulicos de dupla ação substituem placas articuladas mecânicas | Benefício Operacional: Permite segurança, remote clearing of blockages and adjustment of the closedside setting (CSS) em minutos versus horas | Impacto do ROI: Reduz o tempo de inatividade para ajustes de rotina em até 80% and minimizes personnel exposure to hazardous manual tasks.

Fda Approved Jc5000 Jaw Crusher Company

HeavyDuty Spherical Roller Bearing Cartridge | Base Técnica: Forged steel cartridge with oversized bearings designed for high radial and axial loads | Benefício Operacional: Eliminates stress concentrations on bearing seats, extends lubrication intervals, and ensures precise shaft alignment under shock loading | Impacto do ROI: Os dados de campo mostram um 40% increase in average bearing service life compared to traditional pillow block designs.

Boltless Fixed Jaw Die Retention | Base Técnica: Wedgelock system secures jaw dies without traditional head bolts | Benefício Operacional: Allows faster, safer die changes; eliminates bolt stretch failures and thread seizure issues common in highvibration environments | Impacto do ROI: Reduces liner changeout time by approximately 30%, increasing crusher availability.

Análise de Elementos Finitos (FEA) Optimized Frame | Base Técnica: Computermodeled stress distribution used to reinforce highload zones with additional steel while optimizing weight elsewhere | Benefício Operacional: Provides exceptional rigidity to withstand peak crushing forces with minimal frame flex, protecting internal components | Impacto do ROI: Mitigates risk of catastrophic frame fatigue failure, protecting longterm asset value.

Opção integrada de alimentador Grizzly de pré-seleção | Base Técnica: Vibrating grizzly section mounted directly onto crusher feed hopper | Benefício Operacional: Bypasses subcrushsize fines directly to discharge belt, reducing unnecessary wear in the crushing chamber and boosting effective capacity | Impacto do ROI: Can increase processed tonnage by 1525% on material with high fines content by eliminating chamber choke points.

4. VANTAGENS COMPETITIVAS

_Based on internal testing reports vs. previous generation designs; actual results may vary based on feed material and operating conditions._

5. ESPECIFICAÇÕES TÉCNICAS Fda Approved Jc5000 Jaw Crusher Company

Abertura de alimentação: 1500mm x 2000mm (59" x 79")
Tamanho máximo de alimentação: Up to 1300mm (51")
Faixa de configuração do lado fechado: 175 300 milímetros (7" 12")
Faixa de capacidade: Até 1,750 MTPH depending on material type & CSS
Requisitos de energia da unidade: 200 kW / Up to VSD compatible
Peso total (Apenas triturador): Aproximadamente 86 toneladas métricas
Principais especificações de materiais: Estrutura de aço fabricada de alta resistência; Forged quenched & tempered eccentric shaft; Manganese steel jaw dies standard.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +50°C (4°F a +122°F). Dust sealing kits available for extreme conditions.

6. CENÁRIOS DE APLICAÇÃO

Pedreiras de Hard Rock – Produção de Agregados de Granito

Desafio: A large granite quarry faced unsustainable costs due to frequent jaw die changes every 90k tons and excessive downtime from tramp steel incidents damaging pitman bearings.
Solução: Implementation of two JC5000 units featuring the hydraulic toggle system for quick clearing and boltless die retention.
Resultados: Achieved an average die life extension to 165k tons per set. The hydraulic system cleared three major tramp metal events in under 30 minutes each—incidents that previously caused 8+ hours of downtime per event—resulting in an estimated 450 additional production hours annually.

Iron Ore Primary Crushing Station

Desafio: An iron ore processing plant required higher primary throughput but was limited by an older crusher's inability to handle variable feed hardness without constant manual CSS adjustment.
Solução: Installation of a JC5000 equipped with automated wear compensation software linked to its hydraulic adjustment system.
Resultados: The system automatically maintained consistent product top size despite fluctuating ore hardness bands (±15% UCS). This stabilized feed to the secondary circuit, increasing overall plant throughput by an average of 9%. Power monitoring showed a 7% reduction in specific energy consumption versus the retired unit.

7. CONSIDERAÇÕES COMERCIAIS

The JC5000 is positioned as a capital investment focused on total cost of ownership reduction over a standard duty cycle exceeding 10 anos.

Base Equipment Pricing Tier: Reflects its heavyduty construction class; structured around core configuration options such as motor type (fixed speed vs VSD), drive arrangement (sheave & vbelts vs direct coupling), and standard vs heavyduty skid base.
Recursos opcionais & Pacotes:
Integrated Grizzly Feeder Module
Automated Wear Compensation System
HighAmbient Temperature Lubrication Package
Dust Sealing Kit Level I or II
Remote Monitoring Telematics Package
Pacotes de serviços: Available from multiyear preventive maintenance agreements with guaranteed parts availability SLAs upto fullscope performancebased contracts where service provider guarantees uptime percentage.
Opções de financiamento: Available through partners including equipment leasing structures tailored for municipal entities or capital expenditure loans designed for private mining contractors seeking predictable monthly payments aligned with project cash flow.

8. Perguntas frequentes

1. Is the JC5000 compatible with our existing primary feed conveyor and discharge infrastructure?
Detailed interface drawings are provided during presales engineering review. The crusher requires specific feed heights and discharge clearances which can often be adapted with existing structures; our engineering team conducts compatibility assessments as standard practice.

2. Qual é o impacto operacional esperado durante a instalação?
As a major stationary unit requiring a reinforced concrete foundation installation typically involves scheduled plant shutdown period ranging from two four weeks depending on site readiness including foundation cure time component assembly commissioning

3. How does warranty coverage work what does it include?
Standard warranty covers defects materials workmanship critical components like main frame pitman eccentric shaft bearings period months operation whichever comes first Wear parts jaw dies subject separate wear life guarantee based negotiated applicationspecific tonnage targets

4. Are spare parts readily available what are lead times?
Critical spare parts rotating assemblies bearing cartridges hydraulic cylinders held regional distribution centers Noncritical fabricated components typically available within weeks from manufacturing Global logistics network supports expedited shipping where required