1. ABERTURA ACIONADA POR PAINPOINT

Is your bulk material handling operation struggling with the high costs and inefficiencies of traditional screening for foodgrade powders like confectioner’s sugar, flour, or beverage ingredients? Operational challenges with standard vibrating screens directly impact your bottom line and compliance status.

Risco de contaminação do produto: Metaltometal contact in vibrator mechanisms can generate minute ferrous particles, posing a critical threat to product purity and creating a significant liability for FDAregulated facilities.
Manutenção excessiva & Tempo de inatividade: Traditional eccentric drive systems with numerous bearings and lubricants require frequent servicing. Unscheduled downtime for maintenance halts production lines, custando milhares por hora em perda de produção.
Remoção ineficiente de multas & Product Loss: Inadequate screen deck technology or poor vibration dynamics can lead to blinding (screen clogging) or the passage of oversized contaminants. This results in either offspec product requiring reprocessing or valuable product being wasted as oversize.
Barulho & Vibration Transfer: Excessive mechanical vibration transmits into support structures, leading to worker fatigue, potential structural damage, and difficulty meeting workplace safety standards.

Are you searching for a screening solution that prioritizes hygienic design, reduz o custo total de propriedade, and ensures consistent product quality without compromising on throughput?

2. VISÃO GERAL DO PRODUTO

The FDA Approved Coke Vibration Screen is a highperformance, linear motion vibrating screener engineered specifically for the precise sizing and scalping of foodgrade and pharmaceutical powders where contamination control is paramount. "Coke" in this context refers to the equipment's suitability for handling fine, freeflowing materials like confectioner's sugar (icing sugar), not petroleum coke.

Fluxo de Trabalho Operacional:
1. Alimentação controlada: Bulk material is evenly introduced onto the inlet flange of the fully enclosed screen body.
2. DualMotor Linear Vibration: Two synchronized vibratory motors generate a linear throwing motion, efficiently conveying material across the screen deck while stratifying particles for accurate separation.
3. Separação precisa: Material is separated into defined fractions through one or multiple screen decks (excessos, mids, multas), with apertures selected for your specific cut point.
4. Sanitary Discharge: Separated fractions exit through dedicated, sealed discharge spouts into downstream processes or collection systems.
5. QuickChange Accessibility: The screen frame opens rapidly via quickrelease clamps, allowing for fast screen mesh changes and inspection without tools.

Escopo de aplicação: Ideal for fine (50 malha para 400 malha) dry powder screening in food (beverage mixes, especiarias), farmacêutico (excipientes), e indústrias químicas. Designed for capacities typically ranging from 1 para 50 metric tons per hour depending on model and material.

Limitações: Not designed for heavyduty scalping of large (>50milímetros) rocky material, wet slurry screening, or highly abrasive industrial minerals processing.

3. RECURSOS PRINCIPAIS

Hygienic USDA/FDA Compliant Design | Base Técnica: Fully stainless steel construction (contact & noncontact parts), polished welds, sealed vibrator motors | Benefício Operacional: Eliminates corrosion pockets; prevents lubricant or ferrous contamination; allows for effective washdown | Impacto do ROI: Reduces product rejection risk and audit nonconformities; protects brand reputation.

Dual Vibrator Motor Drive System | Base Técnica: Two externally mounted, synchronized industrial vibrator motors generating linear motion | Benefício Operacional: No internal gears, eixos, or bearings requiring lubrication; minimal maintenance points; vibration amplitude is easily adjusted via motor weights | Impacto do ROI: Cuts planned maintenance labor by up to 70% versus eccentric drives; eliminates cost of specialty lubricants.

Fully Enclosed & DustTight Body | Base Técnica: Gasketed panels and flanges with continuous welds create a negativepressure environment | Benefício Operacional: Contains dust entirely, improving plant air quality and operator safety; prevents product loss to atmosphere | Impacto do ROI: Reduces waste; lowers HVAC filtration load; ensures compliance with occupational exposure limits.

QuickRelease Deck Access System | Base Técnica: Pneumatic or manual quickrelease clamps allow singleoperator access to screen decks in under 60 segundos | Benefício Operacional: Dramatically reduces downtime for screen changes, inspeções, or cleanout between batches | Impacto do ROI: Aumenta a disponibilidade da planta; provides flexibility for short production runs with different specifications.

Modular Screen Frame & Mesh System | Base Técnica: Independent tensioned screen frames compatible with synthetic polyurethane or stainless steel wire mesh | Benefício Operacional: Enables rapid mesh replacement; allows use of specialized cleaning ballsystems to combat blinding | Impacto do ROI: Prolonga a vida útil dos consumíveis; maintains consistent throughput quality over longer periods.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (Mechanical Eccentric Screens) | FDA Approved Coke Vibration Screen Solution | Vantagem (% melhoria) |
| : | : | : | : |
| Risk of Product Contamination | High Internal lubricated bearings & gears near product zone | None Externally mounted sealed vibrators & no internal lubrication points >99% redução |
| Horas anuais de manutenção| ~120 horas (bearing changes,horários de lubrificação,tempo de inatividade) ~40 hours (primarily motor inspection/cleaning) ~67% reduction |
| Tempo de troca de tela| 6090 minutos (bolted covers,misalignment issues) <10 minutos (sistema de fixação rápida) Redução de aproximadamente 85% |
| Eficiência Energética (kW/tonelada)| Higher due to mechanical friction losses Lower due to direct vibratory drive Field data shows 1520% melhoria |
| Nível de ruído em 1 Medidor| 8590 dB(UM) <75 dB(UM) Significant reduction aiding OSHA compliance |

5. ESPECIFICAÇÕES TÉCNICAS

Gama de modelos & Capacidade: Disponível em 8 standard sizes from 0.6m x 1.2m to 2.4m x 6.0m deck sizes. Capacidades de 1 TPH até 50 TPH for dry confectioner’s sugar at 40 mesh separation.
Requisitos de energia: Motores vibratórios duplos da 0.25 kW para 7.5 kW each depending on model size.Total installed power ranges from 0.5 kW to15 kW.STandard supply:400V/50Hz/Trifásico(Other voltages available).
Especificações de materiais: All product contact parts are constructed from304or316Lstainless steel.Ra surface finish ≤0 .8 μm on contact surfaces.Noncontact structural supports are carbon steel with FDAapproved epoxy coating.
Dimensões Físicas & Peso: Varies by model.Largest model(2 .4mx6 .0eu):Approx.length9 .5m(width3 .0mheight2 .8m).Weight approx.,9000kg.
Environmental Operating Range Ambient temperature:20°Cto+40°C.Maximum relative humidity95%(sem condensação).Designedforindoorinstallation.CIP(CleanInPlace)compatiblewithoptionalequipment.

6 CENÁRIOS DE APLICAÇÃO

[Beverage Mix Manufacturing] Challenge A major beverage producer faced frequent microcontamination alerts in their instant drink mix line traced back t o metallic wear particles from an older vibrating screener causing batch rejections Solution ImplementationofanFDAApprovedCokeVibrationScreenwith316Lstainlessconstructionandexternallymountedvibrators Results Zero contaminationrelatedrejectionsover18monthsofoperation Screenchangeovertimeforproductswitchoversreducedfrom75to8minutes increasinglineutilizationby12%

[Industrial Bakery Premix Facility] Challenge A bulk flourandpowdered ingredienthandlingplant experiencedexcessive dust emissionsandproductlossduringthetransferandscreeningprocess leadingtohousekeepingissuesandregulatoryconcerns Solution InstallationofafullyencloseddusttightCokeVibrationScreenintegratedwithapneumaticconveyingsystem Results Containedallprocessdust eliminatingvisibleemissions Productrecoveryimprovedbyestimated2 .5%annuallypayingfortheequipmentinunder24months

7 CONSIDERAÇÕES COMERCIAIS

Equipment pricing tiers are structured based on machine size capacity constructionmaterialgradeandspecificcertificationrequirements

Nível de equipamento básico(Standard304SSUSDA):$25000$85000
Premium Hygiene Tier(316LSSFullFDAPharmaceuticalDocumentation):$40000$140000
Optional Features Costaddedfor:CIPsprayballsystems explosionproofmotorsspecializedscreenmeshtypesairknife deblindingkits integratedcontrolpanelswithHMI
Service Packages Availableinclude:
BasicWarranty12monthsonparts&trabalho
ExtendedProtectionPlan36monthscriticalcomponentcoverage
Inspeção Anual&PerformanceAuditContract
Financing Options Flexiblecommercialleasingarrangementsareavailablethroughpartnerfinancialinstitutions typicallyoffering24to60monthtermswithcompetitive ratestohelppreservecapitalexpenditurebudgets

8 Perguntas frequentes

Q What certifications do these screens carry?
A OurFDAApprovedCokeVibrationScreensaremanufacturedtocomplywithUSDAFDA21CFRPart117 CGMPguidelinesandcanbesuppliedwithfullmaterialcertificates traceabilitydocumentsand3 .1materialcertificatesasperEN10204

Q Are they compatible with our existing pneumatic conveying line?
A Yes Theyaredesignedwithmatchedflangedinletsandoutlets Standardsizessimplifyintegrationintoexistingpowderhandlingsystems Theencloseddesignmaintainssystempressurebalance

Q How does the absence of internal lubrication impact long term reliability?
A Sealedfor lifevibratormotorsareindustrialgradecomponentsratedfor thousandsofhoursofcontinuousoperation Eliminatinginternalgearsandbearingsremovesthemostcommonfailurepointsin traditionalscreensleadingtomorepredictableperformanceandreducedsparepartsinventory

Q Can you handle multiple separations in one unit?
A Yes Multideckconfigurationsarestandard Wetypicallyoffertwoorthreedeckmodelsallowingfortheproductionofthreeorfourfractions overs mids fines simultaneouslyfromasinglefeedstream

Q What is the lead time for delivery?
A Forstandardmodels leadtimeistypically1014weeksfromorderconfirmation Customconfigurationsmayrequireadditionalengineeringtime

Q Do you offer test trials with our specific material?
A Yes Weprovidecomprehensivetestingatourdedicatedprocesslaboratoryorfacilitatemobiletestunitrentals Thisallowsyoutoverifycapacity separationefficiencyandfinalproductqualitywithyouractualmaterialbeforepurchase