1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo suas margens de produção agregadas? Para gerentes de fábrica e empreiteiros de engenharia, os principais desafios na britagem primária geralmente decorrem do próprio britador. Estes incluem: unplanned stoppages due to mechanical failure, custando milhares por hora em perda de produção; premature wear part replacement consuming your maintenance budget; inconsistent product gradation leading to downstream processing bottlenecks; alto consumo de energia por tonelada de material processado; and limited flexibility to adapt to varying feed materials or product specifications.

Is your current primary crusher a constant source of operational friction? What if your key crushing asset could deliver higher throughput with greater reliability, directly translating to a lower cost per ton? A solução está em selecionar um Máquina trituradora de pedra engineered not just to break rock, but to optimize your entire production chain.

2. VISÃO GERAL DO PRODUTO

Esta linha de produtos abrange serviços pesados Britadores de mandíbulas designed for primary crushing applications in mining, pedreira, e reciclagem de construção em grande escala. The operational workflow is engineered for maximum efficiency: 1) Grande material de alimentação é carregado no alimentador vibratório pardo, que contorna multas para aumentar a capacidade efetiva. 2) Oversize material enters the deep crushing chamber where a robust eccentric shaft drives a moving jaw against a fixed jaw, applying compressive force. 3) The crushed material discharges at the bottom with a consistent size reduction ratio, pronto para processamento secundário.

Application scope includes processing hard rock (granito, basalto), agregados abrasivos, e concreto de demolição. Primary limitations are related to feed size, which must conform to the machine’s specified inlet dimensions, and material hardness exceeding designed compressive strength ratings.

3. RECURSOS PRINCIPAIS

Design de mandíbula modular | Base Técnica: Aparafusados, nonwelded frame sections | Benefício Operacional: Enables transportation to remote sites and simplifies future plant reconfiguration | Impacto do ROI: Reduces logistical costs by up to 25% and extends plant lifecycle adaptability.

Sistema de acionamento hidrostático | Base Técnica: Direct hydraulic drive for the crusher jaws | Benefício Operacional: Provides reversible operation to clear blockages and allows precise control of CSS (Configuração lateral fechada) sob carga | Impacto do ROI: Minimizes downtime from tramp metal events by up to 90% and optimizes product size without stopping.

Integrated PreScreening Feeder | Base Técnica: Independent grizzly section with bypass chute | Benefício Operacional: Removes fines and undersize material before the crushing chamber, reduzindo o desgaste e aumentando o rendimento efetivo | Impacto do ROI: Lowers wear part costs by 1520% and boosts total system capacity.

Conjunto de rolamento para serviços pesados | Base Técnica: Spherical roller bearings with larger dimensions and automated grease lubrication | Benefício Operacional: Supports higher load capacities and ensures consistent lubrication under all operating conditions | Impacto do ROI: Prolonga a vida útil do rolamento em mais 30%, evitando falhas catastróficas.

Interface de automação baseada em PLC | Base Técnica: Centralized control system with sensor inputs for CSS, consumo de energia, e pressão | Benefício Operacional: Allows operators to monitor performance and adjust settings from a control room for safety and consistency | Impacto do ROI: Melhora a eficácia geral do equipamento (OEE) through realtime optimization and data logging.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | Nossa solução para britador de mandíbula | Vantagem (% melhoria) |
| : | : | : | : |
| Disponibilidade / Tempo de atividade | ~92% (agendado & paradas não programadas) | Os dados de campo mostram >96% sustained availability| +4.3 pontos percentuais |
| Use a vida (Mn Liners)| 120,000 150,000 tons Manganese steel life| Conquistas 180,000 220,000 tons via optimized kinematics & grau de material| +40% melhoria média |
| Eficiência Energética| Dimensionamento padrão do motor com RPM fixo| Tiered power unit with loadsensing hydraulics reduces idle consumption| Até 12% menor kWh/ton |
| Consistência de rendimento| Output variance up to ±15% due to feed fluctuations| Design avançado de câmara & feed control maintains output within ±7%| +53% more consistent yield |

5. ESPECIFICAÇÕES TÉCNICAS

Faixa de capacidade: 200 1,600 MT/h (dependente do material de alimentação & Configuração CSS)
Abertura de alimentação: From 800mm x 510mm up to 1,600mm x 1,200mm
Requisito de energia: 75 kW 250 kW electric drive motor (50/60 Hz compatível)
Peso do britador: De aproximadamente 25,000 kg a mais 75,000 kg
Principais especificações de materiais: Estrutura de aço fabricada de alta resistência; Extinguido & tempered alloy steel eccentric shaft; Matrizes de mandíbula de aço manganês (14%,18%,22% grades available).
Faixa operacional: Projetado para temperaturas ambientes de 20°C a +45°C. Dust sealing effective for environments up to 10 g/m³ particulate concentration.

6. CENÁRIOS DE APLICAÇÃO

Expansão da Pedreira de Granito | Desafio: A quarry needed to increase primary crushing output by 40% without expanding its footprint or primary electrical infrastructure. Existing equipment caused frequent bottlenecks.| Solução: Implementation of a highcapacity Jaw Crusher with an integrated prescreen feeder and hydrostatic drive for optimal energy use.| Resultados: O rendimento aumentou em 42%. Energy consumption per ton fell by 10%. Plant footprint remained unchanged due to modular design facilitating tiein.

Urban Construction Recycling Hub | Desafio: Processing highly variable reinforced demolition concrete led to frequent jaw blockages from rebar mats, causing severe downtime.| Solução: Deployment of a specialized Jaw Crusher with reversible hydrostatic drive and enhanced tramp release systems.| Resultados: Blockagerelated downtime reduced by over 85%. The ability to reverse clear jams in under two minutes saved an estimated €18k monthly in labor and recovery costs.

7. CONSIDERAÇÕES COMERCIAIS

Nosso Stone Crusher Machines are offered in three primary tiers:
Dever Padrão: For consistent feed materials (por exemplo, calcário). Includes core crusher with mechanical drive.
Serviço Pesado: For abrasive aggregates (por exemplo, granito). Adds hydrostatic drive standard duty options.
Modular Plant Ready: Fully equipped with integrated feeder module prewired PLC controls skid mounting optional features include dust suppression systems extended wear part packages telematics hardware remote diagnostics access.
Service packages range from basic commissioning spare parts supply comprehensive annual maintenance contracts including liner changeout inspections.
Financing options include capital purchase leasing structures tailored CAPEX cycles renttoown agreements major projects.

8. Perguntas frequentes

Q1 Is this Jaw Crusher compatible with my existing secondary cone crusher or vibrating screen?
Yes industry standard discharge heights conveyor interfaces ensure compatibility most plant layouts provide detailed dimensional drawings power requirements integration planning

Q2 Qual é o cronograma típico de comissionamento da instalação?
For modular unit experienced crew site preparation foundation installation typically requires days weeks depending complexity full commissioning supervised our engineers ensure optimal startup

Q3 How does improved wear part life translate into total cost ownership?
Longer intervals between changeouts reduce direct part costs labor hours associated downtime Field data shows customers achieve lower cost per ton processed despite potentially higher initial part quality

Q4 What commercial terms are available for international export orders?
Standard terms FOB port origin CIF destination port also available payment typically structured progressive milestones letter credit financing partners assist structuring deal

Q5 Can crusher settings be adjusted produce different aggregate sizes?
Yes closed side setting CSS adjusted hydraulically mechanically depending model range allows produce various primary product sizes meet specific gradation requirements downstream processes