1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo as margens do seu projeto agregado ou de mineração? Os estágios primários de britagem apresentam desafios persistentes: consumo excessivo de peças de desgaste devido ao material de alimentação abrasivo, unplanned stoppages due to tramp metal or uncrushables, e gargalos de rendimento que limitam a eficiência do processo downstream. Cada hora de manutenção não programada representa perda significativa de receita. Como você consegue resultados consistentes, highvolume reduction of hard rock while controlling maintenance costs and protecting your capital investment from catastrophic damage? The solution requires a robust primary crusher engineered for reliability and operational costperton efficiency.

2. VISÃO GERAL DO PRODUTO

O JC5000 é um equipamento de alta capacidade, singletoggle jaw crusher designed for heavyduty primary crushing in stationary quarrying, mineração, e aplicações de reciclagem de demolição. Its operational workflow is engineered for simplicity and resilience: (1) Material de alimentação grande (up to 1.4m edge length) is introduced into the deep, câmara de britagem sem asfixia. (2) The aggressive elliptical jaw motion applies high inertia force for effective nipangle breaking of hard, materiais abrasivos como granito, basalto, e minério de ferro. (3) The crushed product discharges via gravity with a consistent CSS (Configuração lateral fechada), pronto para processamento secundário. The JC5000 is optimized for hightonnage primary reduction; it is not intended for fine crushing or as a mobile unit without a dedicated heavyduty chassis.

3. RECURSOS PRINCIPAIS

Estrutura para serviço pesado & Rolamentos autocompensadores de rolos | Base Técnica: Análise de Elementos Finitos (FEA) distribuição de tensão otimizada & oversized bearing selection | Benefício Operacional: Unmatched structural integrity under peak loads; extended bearing life under constant shock loading | Impacto do ROI: Reduces risk of frame fatigue failure; extends major component service intervals by an estimated 4060%.

Alternar Hidráulico & Sistema de ajuste | Base Técnica: Cilindros hidráulicos de dupla ação substituem placas articuladas mecânicas | Benefício Operacional: Enables remote CSS adjustment and provides automatic overload protection to release tramp metal | Impacto do ROI: Elimina o tempo de inatividade do ajuste manual de calços; prevents costly damage to pitman and bearings from uncrushables.

Câmara de britagem simétrica profunda | Base Técnica: Optimized nipangle and long stroke design across the full chamber width | Benefício Operacional: Promotes particleonparticle crushing, reduces slabby product, and ensures even wear distribution across jaw dies | Impacto do ROI: Improves product shape; increases jaw die life by up to 30% compared to nonsymmetrical designs.

Cartuchos de rolamentos aparafusados | Base Técnica: Modular, preassembled cartridge housings for both pitman and front frame bearings | Benefício Operacional: Permite mais rápido, safer bearing replacement in the field without precision machining onsite | Impacto do ROI: Cuts planned bearing changeout downtime by over 50%, aumentando diretamente a disponibilidade da planta.

Base de motor integrada & Proteção de unidade | Base Técnica: Unified baseplate design with factoryaligned motor mounts and comprehensive guarding | Benefício Operacional: Simplifica a instalação, garante o alinhamento adequado da correia em V, and provides superior operator safety from day one | Impacto do ROI: Reduz tempo e custos de instalação; ensures compliance with global safety standards.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da indústria para 50"x60" Class Jaws | Solução de britador de mandíbula JC5000 | Vantagem (% melhoria) |
| : | : | : | : |
| Annual Jaw Die Life (Granito Abrasivo) | ~180,000 tonnes per set | ~250,000 tonnes per set (estimado) | +39% increased wear life |
| Tramp Metal Release Time| Compensação manual / torch cutting (28 horas) | Liberação hidráulica & reset (<10 minutos)| Até 98% tempo de inatividade reduzido |
| Bearing Replacement Time| Field machining / press fitting (2448 horas) | Cartridge swapout (812 horas) |60% faster service |
| Peak Power Draw Efficiency| Intermittent peaks exceeding motor rating | Consistent draw within rated power due to optimized kinematics| Improved energy utilization & motor protection |

5. ESPECIFICAÇÕES TÉCNICAS

Abertura de alimentação: 1400mm x 1200 mm (55" x 47")
Tamanho máximo de alimentação: Up to 1250mm (49") dependente do material
Faixa de configuração do lado fechado: 150mm 300 mm (6" 12")
Faixa de capacidade: 750 1,500 mtph depending on feed material and CSS
Requisitos de energia da unidade: 200 kW / 250 hp electric motor standard
Peso total: Aproximadamente 105,000 kg
Principais especificações de materiais: Estrutura de aço fabricada de alta resistência; Matrizes de mandíbula de aço manganês; Eixo excêntrico de liga de aço forjado.
Ambiente Operacional: Projetado para temperaturas ambientes de 20°C a +40°C (4°F to 104°F). A vedação contra poeira é padrão; specific sealing kits are available for extreme conditions.

6. CENÁRIOS DE APLICAÇÃO

Pedreiras de Hard Rock – Produção de Agregados de Granito

Desafio: A large granite quarry faced excessive wear costs and unpredictable downtime from occasional bucket tooth fragments entering the primary crusher.
Solução: Implementation of a JC5000 Jaw Crusher with its hydraulic toggle protection system.
Resultados: Field data shows a complete elimination of major damage events from tramp metal. Combined with extended jaw die life, the site reported a 22% reduction in primary crushing costperton over a full operating year.

Mineral Processing – Primary Iron Ore Crushing

Desafio: A processing plant required higher primary throughput to feed a new beneficiation line but was constrained by space limitations for a larger crusher footprint.
Solução: A JC5000 was selected for its high capacitytofootprint ratio and ability to handle dense, minério abrasivo.
Resultados: The installation achieved the required 1,350 mtph throughput within the existing footprint. Plant managers noted consistent discharge gradation improved performance of the downstream secondary cone crusher circuit.

7. CONSIDERAÇÕES COMERCIAIS

The JC5000 Jaw Crusher is positioned as a premium capital asset with total cost of ownership as its core value proposition.
Base Equipment Pricing: Offered as a complete package including crusher, acionamentos de motor, baseframe, and guarding.
Recursos opcionais: Multiple jaw die profiles (pedreira/padrão/superdentes), sistemas automatizados de lubrificação, sensores avançados de monitoramento de condição, interfaces de transportador de descarga personalizadas.
Pacotes de serviços: Tiered plans are available from basic preventive maintenance support to fullcostperton contracts covering all wear parts and labor.
Opções de financiamento: Flexible capital equipment financing can be structured through partners to include installation services and initial spare parts inventory.

8. Perguntas frequentes

1º trimestre: Is the JC5000 compatible with our existing primary feed arrangement and discharge conveyor?
A1: Sim. Our engineering team conducts presale interface reviews using your layout drawings to ensure compatibility with feed hoppers/rock boxes and provide detailed chute recommendations for your discharge conveyor.

2º trimestre: Qual é o nível de ruído operacional esperado?
A2：Industry testing demonstrates sound power levels typically range between 115120 dB(UM). We provide specifications for acoustic enclosures which are often recommended or required in certain jurisdictions.

3º trimestre：How does the hydraulic toggle affect routine maintenance compared to mechanical systems?
A3：It simplifies it significantly。There are no mechanical toggle plates，assentos，or tension rods to maintain。The hydraulic system requires standard fluid checks，and cylinder seals are serviceable items。

4º trimestre：Can you supply wear parts compatible with other crusher brands we operate?
A4：We manufacture parts exclusively for our machinery。Using nonOEM parts can void warranty protections。No entanto，our logistics network is structured for rapid delivery of genuine wear parts globally。

Q5：What training is provided for our maintenance crew？
A5：Comprehensive onsite training covering operation，verificações diárias，Ajuste CSS，and key replacement procedures（jaw dies，bearing cartridges）is included with installation。

Q6：What is the typical lead time from order placement？
A6：Lead times vary based on global production schedules but typically range from XXXX weeks。We provide firm timelines upon project commitment。

Q7：Does pricing include commissioning？
A7：Base equipment pricing typically excludes field commissioning。No entanto，professional commissioning by factorytrained technicians is strongly recommended as part of a purchased service package。