1. ABERTURA ACIONADA POR PAINPOINT

Managing the logistics of a new or relocated iron ore crushing plant presents significant, costly hurdles. The process of exporting a complete crushing plant involves complex engineering and logistical challenges that directly impact your project's budget and timeline. Are you facing delays due to protracted onsite assembly? Are you concerned about component damage during ocean freight? Is your capital tied up in excessive port handling and customs procedures? These operational realities translate into tangible costs: extended nonrevenue periods, budget overruns from unplanned repairs, and delayed production rampup. The central question is how to transition a highcapacity iron ore crushing plant from the manufacturer to your mine site with maximum preservation of capital, minimal downtime, and guaranteed operational readiness.

2. VISÃO GERAL DO PRODUTO

This service encompasses the professional Export Packing, Containerization, and Shipping of Complete Iron Ore Crushing Plants. We manage the transition from factory acceptance to delivery at your designated port. The operational workflow is methodical: Primeiro, a detailed PreShipment Inspection and Dismantling Protocol is executed by certified engineers to prepare the plant for transit. Segundo, um Customized Crate & Skid Design phase ensures each major component (trituradores, telas, transportadores) receives structural protection tailored to its weight, center of gravity, and vulnerability. Third, Strategic Containerization & Stowage Planning optimizes space across flat racks, open tops, and standard containers to control freight costs. Finally, we handle EndtoEnd Documentation and Logistics, managing bills of lading, customs paperwork, and tracking. This solution is designed for stationary and semimobile plants up to 1,500 Capacidade TPH; fully mobile trackmounted plants follow a different protocol.

3. RECURSOS PRINCIPAIS

Engineered Modular Crate System | Base Técnica: Análise de Elementos Finitos (FEA) on loadbearing points | Benefício Operacional: Eliminates internal shifting and structural flexing during turbulent transit | Impacto do ROI: Reduces postshipping mechanical realignment by up to 70%, cutting commissioning time
VCI (Vapor Corrosion Inhibitor) Packaging | Base Técnica: Volatile compounds create a protective molecular layer on all steel surfaces | Benefício Operacional: Provides 12month corrosion protection in highsalinity marine environments | Impacto do ROI: Prevents surface pitting on critical components, avoiding costly refurbishment before installation
Critical Component Cocooning | Base Técnica: Multilayer desiccantloaded waterproof barrier film | Benefício Operacional: Seals motors, PLC cabinets, and bearings from humidity and particulate ingress | Impacto do ROI: Ensures electrical systems are commissionready, preventing failures that cause 23 week startup delays
LaserScanned Stowage Plans | Base Técnica: 3D laser scanning of crated modules for precise volumetric optimization | Benefício Operacional: Maximizes container utilization, often reducing total container count by 1520% | Impacto do ROI: Direct reduction in ocean freight and port handling expenses
ProActive Customs Documentation Pack | Base Técnica: Sistema Harmonizado (SH) code classification for mining machinery | Benefício Operacional: Streamlines customs clearance at destination port, minimizing demurrage risk | Impacto do ROI: Avoids port storage fees that can exceed $5k per day for delayed cargo

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | Export Iron Ore Crushing Plant Shipping Solution | Vantagem (% melhoria) |
| : | : | : | : |
| OnSite ReAssembly Labor Hours | 350500 hours for midsize plant | 220280 hours for midsize plant | ~40% reduction |
| Freight Damage Incidence Rate (by value) | ~2.5% of shipped value reported as damage/claim| <0.8% of shipped value reported as damage/claim| ~68% reduction |
| Time from Port Arrival to Site Delivery (Liberação) | 714 days average (subject to delays) | 37 days average (precleared documentation)| Redução de aproximadamente 50% |
| Cost Overrun vs. Initial Shipping Quote (due to repacking/extra units)| Tipicamente +10% para +15% final cost| Typically within ±3% of final quoted cost| Budget predictability improved by ~80% |

5. ESPECIFICAÇÕES TÉCNICAS

Escopo de Capacidade: Plants with throughput ratings from 200 para 1,500 toneladas métricas por hora (TPH).
Component Weight & Dimensões: Individual crates can be engineered for components up to 40 metric tons in weight and dimensions of 12m(eu) x 4m(C) x 4m(H).
Especificações de materiais: Export frames constructed from kilndried timber or structural steel; ISOstandard corner castings for direct lifting.
Proteção Ambiental: Packaging rated to protect against ambient conditions including salt spray (ISO 9227), rainfall up to 250mm/hr during opendeck transit.
Documentation Compliance: All shipments include IMOcompliant documentation for heavy lift cargo.

6. CENÁRIOS DE APLICAÇÃO

Greenfield Mine Development in West Africa
Desafio: A new project required transport of a complete tertiary crushing & screening circuit from Europe through a congested regional port with high humidity.
Solução: Full export packing with VCI cocooning for all electrical systems and strategic breakdown into optimized container loads.
Resultados: Zero corrosionrelated issues upon arrival after 8 weeks at sea; customs clearance achieved in 4 dias; plant commissioned within projected timeline.

Plant Relocation from USA to South America
Desafio: Moving a used primary jaw crushing station involved high risk of frame distortion and loss of precision alignment.
Solução: Customengineered lifting jigs were fabricated as part of the crate system to support the crusher main frame at its factoryinstalled lifting points.
Resultados: Postshipment laser alignment showed tolerances within original OEM specifications; no foundation rework required.

7. CONSIDERAÇÕES COMERCIAIS

Pricing is structured into three primary tiers based on plant complexity:
1. Basic Pack & Ship Tier – For simpler plants (500 TPH). Includes engineering design,VCI protection,cocooning,and full doortoport logistics.
3.Turnkey Relocation Tier – For complete plant moves.Includes supervised dismantling,inspection,and reassembly supervision at destination.

Optional features include onsite project management supervision,marine insurance brokerage,and spare parts consolidation shipping.Service packages offer annual contracts for operators with frequent regional equipment deployments.Financing options are available through partners for the shipping service component,frequently structured over the project finance timeline.

8.Perguntas frequentes

Q1.Are your packing methods compatible with all major OEM crusher brands?
A1.Field data confirms our processes are compatible with all leading brands.The packing design adapts specifically based on each machine's geometry.

Q2.What is the typical lead time required between order placement and shipment readiness?
A2.For comprehensive management,a lead time between fourtosix weeks allows optimal engineering planning.This period includes final measurements,material procurement,and crate fabrication.

Q3.How does this service impact my overall project schedule?
A3.It directly compresses the nonproductive logistical phase.Reliably reducing port delays prevents cascading schedule impacts on civil contractors awaiting equipment.

Q4.Who handles claims if damage occurs during transit?
A4.As the principal shipper we manage all claims processes directly with marine insurers using our detailed preshipment condition reports as evidence.This simplifies resolution significantly compared buyermanaged freight terms like EXW.

Q5.Can you manage shipments requiring special permits for oversized loads?
A5.This is standard procedure.We secure all necessary road,segurança,and oversize transport permits both at origin port country prior loading onto vessel ensuring smooth lastmile delivery upon arrival

Q6.Do you provide reassembly services at our site?
A6.Reassembly supervision is offered as an optional service extension.It ensures that our engineered packing sequence translates directly into efficient field reconstruction by your local team

Q7.What commercial terms are most common?
A7.CIF Incoterms®2020to your nominated port provides clients balance control over final land transport while giving us responsibility critical international freight segment minimizing interface risks