H1: Alta capacidade, EcoFriendly 500 Planta de lavagem de mineração de ouro TPH: Engineered for Profitability and Compliance

1. ABERTURA ACIONADA POR PAINPOINT

Managing a highyield gold mining operation requires balancing throughput with environmental responsibility and operational cost. Common challenges with traditional washing and scrubbing plants include:

Excessive Water Consumption & Gestão de Rejeitos: Highvolume operations can consume millions of liters daily, creating costly water sourcing and contaminated tailings pond liabilities.
Inconsistent Recovery in ClayBound Deposits: Heavy clay content can cause blinding, reduce gold liberation, and create slurry viscosity issues, directly impacting recovery rates.
High Operational Downtime for Maintenance: Abrasive materials and constant wear on scrubber drums, telas, and pumps lead to frequent stoppages, crippling your 500 TPH production target.
Significant Energy Expenditure: Inefficient material handling, oversized motors, and poor process design inflate power costs, uma despesa operacional primária.
Risco de não conformidade regulatória: Failing to meet evolving environmental standards on water recycling and sediment control results in fines and project delays.

Are you seeking a solution that maintains your required 500 TPH throughput while systematically addressing these cost and compliance hurdles?

2. VISÃO GERAL DO PRODUTO

The EcoFriendly 500 TPH Gold Mining Washing Plant is a modular, heavyduty scrubbing and classification system designed for alluvial and eluvial deposits. It effectively disintegrates cemented clays, removes contaminants, and classifies material to prepare paydirt for downstream gravity or leaching recovery.

Fluxo de Trabalho Operacional:
1. Feed principal & Pré-triagem: Runofmine material is uniformly fed via apron feeder to a primary scalping screen, removing oversize rocks (+75milímetros).
2. Esfrega Intensiva & Libertação: The sub75mm material enters a largediameter, longlength rotary scrubber. Robust lifters cascade the material for maximum attrition, breaking down clay agglomerates and exposing gold particles.
3. Classificação do Tamanho das Partículas: The scrubbed slurry is processed through a series of vibrating screens or hydrocyclones to separate the target fraction (por exemplo, 10milímetros) for further processing.
4. Gestão da Água & Reciclagem: Effluent is channeled into a compact water treatment module where solids settle; água clarificada é recirculada, minimizing fresh water demand by up to 80%.

Escopo de aplicação & Limitações:
Ideal para: Alluvial/placer gold deposits, eluvial materials with high clay content, conglomerate cement breakdown, and preconcentration ore washing.
Limitações: Not designed for hard rock primary crushing. Feed size should be controlled below 200mm for optimal scrubber performance.

3. RECURSOS PRINCIPAIS

Advanced Water Recirculation Module | Base Técnica: Multistage settling tanks with flocculant dosing | Benefício Operacional: Dramatically reduces fresh water intake and tailings pond volume | Impacto do ROI: Reduz os custos de aquisição de água em até 80% and reduces environmental bonding liabilities

HeavyDuty Rotary Scrubber Drum | Base Técnica: Highstress finite element analysis (FEA) design with replaceable Nihard liner segments | Benefício Operacional: Sustained performance in abrasive conditions with easy liner replacement | Impacto do ROI: Increases mean time between maintenance (MTBM) por aproximadamente 40%, supporting consistent throughput

Unidade de frequência variável (VFD) Sistema de controle | Base Técnica: Precision motor control across feeders, scrubber, and pumps | Benefício Operacional: Operators can finetune processing parameters based on feed variability | Impacto do ROI: Otimiza o consumo de energia, reducing energy use per ton by an estimated 1525%

Design modular BoltTogether | Base Técnica: Preengineered structural subassemblies | Benefício Operacional: Enables rapid site deployment and future plant reconfiguration | Impacto do ROI: Reduz o tempo de instalação em até 30%, acelerando o tempo de produção

Integrated Oversize Waste Conveyor System | Base Técnica: Direct discharge from scalping screen to dedicated waste conveyor | Benefício Operacional: Removes barren oversize material early in the process | Impacto do ROI: Lowers handling costs downstream and increases effective capacity of recovery circuits

Lubrificação Centralizada & Pontos de Monitoramento | Base Técnica: Manifolded lubrication lines to all major bearings | Benefício Operacional: Simplifies routine maintenance enhances component lifespan| Impacto do ROI: Reduces daily service time by ~25% and prevents costly bearing failures

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria (500 Planta TPH) | EcoFriendly 500 Solução TPH | Vantagem (% Melhoria) |
| : | : | : | : |
| Consumo de água doce (m³/h) | 800 1,200 m³/h (oncethrough) | 70% Redução |
| Eficiência de desintegração de argila| ~85% liberation in moderate clays |>95% liberation in heavy clays ~12% Improvement |
| Média. Power Draw (kW) @ Full Load| ~900 kW (fixed speed systems)| ~720 kW (with optimized VFDs)| ~20% de redução |
| Intervalo de manutenção planejado(Forros de purificação)| Todo 1,200 1 ,500 horas| Every2 ,000 horas| +33% Aumentar|
| Instalação & Tempo de comissionamento|1620 semanas( field welding)|1214 semanas(aparafusamento modular)|~30% Faster|

_Based on standardized field tests for defined clay plasticity index._

5. ESPECIFICAÇÕES TÉCNICAS

Capacidade Nominal: 500 toneladas métricas por hora (ração seca).
Tamanho máximo de alimentação: 200milímetros.
Scrubber Drum Dimensions: Diameter x Length tailored for duty; typical configuration includes Ø3.6m x 9m drum.
Impulsione a potência: Scrubber driven by twin motor/reducer assemblies totaling approximately400 kW(VFD controlled).
Potência Total Conectada(Plant): Aprox. .850 kW(highly dependent on optional modules).
Materiais de Construção: Abrasionresistant steel structures;scrubber lined with replaceable Nihard or manganese steel segments;painéis de tela de poliuretano .

.
.
.
.
'
'
'
'
"
"
"
"
`
`
`
`
~
~
~
~