1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo as margens do seu projeto? Na britagem e peneiramento, os principais desafios impactam diretamente seus resultados financeiros. Considere estes obstáculos operacionais comuns:
Fluxo de materiais ineficiente: Mismatched crusher and screen capacities create bottlenecks, limiting total plant throughput and leaving potential revenue untapped.
Tempo de inatividade excessivo para manutenção: Mudanças freqüentes de revestimento, falhas de rolamento, and unscheduled stops for clogging or jamming disrupt production schedules and increase labor costs.
Alto Consumo de Energia por Tonelada: Older or poorly configured equipment draws disproportionate power for the final product yield, making energy a volatile and significant cost center.
Inconsistent Final Product Specification: Variability in aggregate size or shape leads to product rejection, custos de reprocessamento, and dissatisfied endbuyers.
Rapid Wear Part Degradation in Abrasive Applications: The constant cost and labor of replacing wear components in highabrasion environments severely impacts operating expense.

Is your current setup configured to maximize material yield while controlling wear, energia, and labor costs? The solution lies in specifying equipment engineered to address these specific inefficiencies.

2. VISÃO GERAL DO PRODUTO: HIGHCAPACITY MOBILE CRUSHING AND SCREENING PLANT

This product line refers to a fully integrated, trackmounted mobile processing system designed for primary, secundário, and tertiary reduction of aggregate, minério, e materiais de construção reciclados. Its selfcontained design enables rapid deployment and onsite mobility.

Fluxo de Trabalho Operacional:
1. Alimentação Primária & Esmagamento: Excavator or wheel loader feeds material into the hopper, which directs it to the primary jaw or impact crusher for initial size reduction.
2. Integrated Prescreening & Transporte: Crushed material is conveyed to an integrated vibrating screen which separates fines prior to secondary crushing, aumentando a eficiência e reduzindo o desgaste.
3. Processamento em Circuito Fechado: Oversize material is recirculated back to the crusher via a continuous loop (circuito fechado), ensuring precise control over top product size.
4. Estoque de produto final: Correctly sized material is conveyed to designated stockpiles via adjustable radial conveyors.

Escopo de aplicação: Ideal para pedreiras, mining contract crushing, projetos de construção em grande escala (por exemplo, produção de base rodoviária), e operações de reciclagem (concreto, asfalto). Suited for mediumtohard rock and demolition debris.

Limitações: Not designed for underground mining or highly specialized mineral processing requiring chemical treatment. Maximum feed size and hardness are governed by specific model selection.

3. RECURSOS PRINCIPAIS

Sistema britador de acionamento direto | Base Técnica: Elimina correias em V & reducers; couples crusher directly to hightorque hydraulic motors | Benefício Operacional: Reduces power transmission losses, lowers maintenance points, and provides instant reverse capability to clear blockages | Impacto do ROI: Os dados de campo aparecem até 12% lower fuel consumption per ton crushed versus traditional beltdriven systems.

Nível 4 Final / EU Stage V Compliant Powerpack | Base Técnica: Advanced diesel engine with integrated exhaust aftertreatment (SCR/DPF) | Benefício Operacional: Delivers full power while meeting global emissions standards without derating; simplifies permitting for environmentally sensitive sites | Impacto do ROI: Maintains rated productivity in all regulatory zones, avoiding costly project delays or fines.

Alimentador HeavyDuty com PreScreen Integrado | Base Técnica: Vibrating grid section mounted precrusher on the feeder | Benefício Operacional: Removes natural fines from the feed stream before entering the crusher chamber | Impacto do ROI: Increases final throughput by up to 30% by preventing unnecessary processing of alreadysized material and reduces crusher liner wear.

Sistema de controle inteligente baseado em PLC | Base Técnica: Centralized programmable logic controller with touchscreen interface monitoring all functions | Benefício Operacional: Permite que os operadores monitorem métricas de desempenho (tonnage, consumo de energia), adjust settings remotely, and receive fault diagnostics | Impacto do ROI: Minimizes troubleshooting time by up to 50% and enables lessexperienced crews to operate at optimal efficiency.

Ajuste de configuração hidráulica (HSATMtype system) | Base Técnica: Hydraulic rams replace mechanical shims for adjusting crusher discharge opening | Benefício Operacional: Enables closedside setting changes in under 2 minutes without stopping the plant for manual shim insertion | Impacto do ROI: Reduz em mais de tempo de inatividade para alterações de tamanho do produto 90%, allowing rapid response to changing contract requirements.

Chassi Unificado & Construção de estrutura de alta resistência | Base Técnica: Singlepiece fabricated steel chassis with reinforced crusher mounting points | Benefício Operacional: Fornece estabilidade excepcional sob carga, reduces stress fractures over time, and ensures longterm alignment of crushing components | Impacto do ROI: Prolonga a vida estrutural do ativo principal em anos, protecting capital investment against premature failure.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Referência padrão da indústria | Our Mobile Crushing Solution Documented Advantage |
| : | : | : |
| Average Tons per Hour (Rock pesado) | ~250 tph (for comparable class) Até 320 tph (+28%) |
| Consumo de combustível (Liters per Ton) Aprox.. 1.8 L/t Approx. 1.5 L/t (17%) |
| Tempo médio entre falhas (Transmissão Crítica) ~1，200 horas ~1，800 horas (+50%) |
| Configurar / Tempo de desmontagem (Basic Relocation) ~68 hours ~34 hours (50%) |
| Vida útil da peça (Manganese Liners Abrasive Rock) ~40，000 tons ~55，000 toneladas (+37%) |

5. ESPECIFICAÇÕES TÉCNICAS

Referência do modelo: MC350 ProSeries
Tipo de britador primário: Triturador de mandíbula de alternância única
Abertura de alimentação: 1，400 milímetro x 1，100 milímetros
Tamanho máximo de alimentação: 900 mm comprimento da borda
Potência do motor: Caterpillar C18 ACERT， 571 kW (765 HP)
Peso Operacional: Aprox.. 125，000 kg
Dimensões de Transporte (CxLxA): 18m x 3.5m x 4.2m
Hopper Capacity: 9 m³
Main Discharge Conveyor: Largura：1400 milímetros； Dobragem hidráulica & raising
Material Specifications Handled: Natural rock (Granito， Basalto)， Recycled concrete/asphalt， Minério de ferro， Demolition waste
Faixa operacional ambiental: 25°C a +45°C temperatura ambiente； Padrão do sistema de supressão de poeira

6. CENÁRIOS DE APLICAÇÃO

LargeScale Quarry Expansion Challenge： Uma pedreira de granito precisava aumentar a produção em 40% sem expandir sua área fixa de planta ou adicionar significativamente equipe。 The existing fleet was cyclelimited。 Solução： Deployment of two MC350 ProSeries mobile plants in a parallel configuration feeding a centralized highcapacity mobile screen。 This created a flexible satellite crushing circuit。 Resultados： A produtividade da planta aumentou em 42%。 The mobile setup allowed selective mining of different benches simultaneously。 Fuel efficiency improved by an average of 15%， contributing directly to margin improvement。

Major Infrastructure Project Remote Location Challenge： A highway construction contractor faced tight deadlines with no local aggregate supply。 Setting up a fixed plant was costprohibitive due to distance from civil infrastructure。 Solução： A complete threestage mobile crushing and screening train（jaw， cone， screen） was deployed onsite。 The train followed the road corridor as work progressed。 Resultados： Produced over million tons of certified road base和subbase材料onsite eliminating longhaul transport costs。 The project was completed weeks ahead of schedule due uninterrupted material supply。

7 CONSIDERAÇÕES COMERCIAIS

Our wholesale models are structured around core capability tiers：

1。 Nível de equipamento básico： Includes fully functional standard specification plant as per technical specifications。
2。 Enhanced Application Tier （+1520%） ： Adds applicationspecific packages （e.g，， Extreme Abrasion package with upgraded liner alloys和wear plates，， Arctic package with engine preheaters和enclosed hydraulics）。
3。 Premium Automation Tier （+2530%） ： Integrates advanced telemetry GPS fleet tracking automated lubrication systems和remote performance analytics。

Recursos opcionais： Separador magnético，， dust suppression cannon，， hydraulic side conveyor for reject material extra lighting packages。

Pacotes de serviços：
Bronze （Basic）： Scheduled maintenance parts supply。
Silver （Recommended）： Scheduled maintenance priority parts dispatch dedicated technical support。
Gold （Comprehensive）： Fullcostperton contract covering all parts（excluding wear consumables） labor scheduled/unscheduled maintenance。

Financing Options Available through partners include equipment leasing longterm rental with purchase option和traditional capital loan structures tailored for CAPEX cycles。

8 Perguntas frequentes

Q What is the lead time from order confirmation delivery？
A For standard models lead time is typically weeks subject factory scheduling Custom configurations may require additional time。

Q Are these plants compatible with existing ancillary equipment like excavators loaders？
A Yes They are designed integrate with standard industry loading工具and stockpiling conveyors Control systems can often be adapted interface with existing site equipment。

Q How does implementation affect my current operational workflow？
A Implementation includes site planning assistance operator training We design transition plan minimize disruption often involving phased commissioning over days。

Q What commercial terms are standard？
A We offer FOB factory delivered pricing Terms are typically % depósito mediante pedido % prior shipment Balance due upon Bill Lading presentation。

Q Can you provide documented performance data specific my material type？
A Yes Our engineering team can provide test reports或reference case studies from similar applications using samples或your provided material specifications validate expected performance metrics。