1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo as margens do seu projeto? Para gerentes de fábrica e empreiteiros, inefficient crushing and screening operations directly impact profitability. Os desafios comuns incluem:
Altos custos de manutenção & Paradas não planejadas: Frequent component failures and reactive maintenance schedules lead to excessive parts expenditure and costly production halts.
Gradação inconsistente do produto: Equipamentos desatualizados ou mal configurados geram agregados fora das especificações, resulting in material rejection, retrabalhar, e recursos desperdiçados.
Low Overall System Throughput: Bottlenecks between crushing stages and screening inefficiencies prevent you from achieving maximum licensed tonnage.
Aumento do consumo de energia: Mais velho, mechanically inefficient drives and systems consume excessive power, tornando a energia uma das três principais despesas operacionais.
Desgaste rápido em aplicações abrasivas: Falha prematura dos revestimentos, telas, and conveyors under highabrasion conditions forces shorter replacement cycles.

Is your current equipment portfolio equipped to address these issues with measurable ROI? The right industrial trading partner provides not just machinery, but a strategic solution for total cost of ownership.

2. VISÃO GERAL DO PRODUTO

As a premier B2B trading company for industrial crushing and screening equipment, we supply a curated portfolio of heavyduty machinery designed for the rigorous demands of aggregate production, mineração, and construction material processing. Our wholesale model provides commercial buyers with direct access to highperformance plant from leading OEMs.

The core operational workflow for an effective crushing and screening circuit typically involves:
1. Redução Primária: Raw feed material is reduced by jaw or gyratory crushers to a manageable size.
2. Britagem Secundária/Terciária: Cone or impact crushers further refine material to the required specification.
3. Triagem Primária: Material is separated by size; oversize is recirculated for further reduction.
4. Triagem Final & Estoque: Correctly sized product is sorted into final grades via multideck screens and conveyed to stockpiles.

Application scope includes stationary plants, modular systems, and trackmounted mobile units for quarrying, mining demolition recycling, e construção de estradas. Key limitations are defined by feed size, abrasividade do material (por exemplo, teor de sílica), and required final product specifications—factors our technical team will clarify during specification.

3. RECURSOS PRINCIPAIS

Design Avançado de Câmara | Base Técnica: Cinemática otimizada & cavity profiles | Benefício Operacional: Consistent output gradation with reduced slabby or elongated product | Impacto do ROI: Maior rendimento de produto vendável, less recrush

Ajuste de configuração hidráulica | Base Técnica: PLCcontrolled hydraulic rams for CSS/OSS adjustment | Benefício Operacional: Remoto, precise calibration in minutes versus hours of manual labor | Impacto do ROI: Increased plant uptime during changeovers

Hybrid Power Systems | Base Técnica: Dieselelectric drive with onboard genset or external grid tiein | Benefício Operacional: Fuel savings up to 30% in grid mode; full mobility where power is unavailable | Impacto do ROI: Direct reduction in energy costs per ton

Arquitetura de componentes modulares | Base Técnica: Submontagens padronizadas (alimentadores, telas) with common interfaces | Benefício Operacional: Faster onsite assembly and future plant reconfiguration for new contracts | Impacto do ROI: Lower capital outlay for system expansion

HighStrength Wear Package | Base Técnica: Extinguido & tempered alloy steel liners & mídia de tela | Benefício Operacional: Extended service life in highly abrasive applications (por exemplo, granito, escória) | Impacto do ROI: Reduced costperton for wear parts

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Referência padrão da indústria | Nosso esmagamento & Solução de triagem | Vantagem documentada |
| : | : | : | : |
| Toneladas por hora (TPH) por kW | Varia de acordo com o aplicativo; linha de base estabelecida a partir das médias do setor. Field data shows our optimized circuits deliver a measurable increase in specific throughput. |
| Tempo de troca do revestimento (Triturador Primário) | 1824 horas (dependente da tripulação) <12 hours with designed tooling 92% with tailored media & deck angle Up to 5% increase in onspec yield |
| Tempo médio entre falhas (MTBF) Drives Componentspecific; muitas vezes 12,000 hrs on critical components >50% melhoria na confiabilidade |

5. ESPECIFICAÇÕES TÉCNICAS

Specifications vary by machine type within the crushing and screening category. Below are representative ranges for a midtier tracked cone crusher plant:

Capacidade/Classificação: 200 350 toneladas por hora (dependente do material de alimentação & configuração lateral fechada).
Requisitos de energia: Nível 4 Final / Stage V diesel engine; ~328 kW (440 HP). Electric option: 380480V / 5060hertz / ~250 kVA.
Especificações de materiais: Accepts feed size up to 215mm; capable of processing granite, basalto, quartzito (<25% silica recommended without specialized liners).
Dimensões Físicas (Operando): Aprox.. Comprimento: 16.2eu, Largura: 3.0eu, Altura: 3.9eu.
Faixa operacional ambiental: Designed for 20°C to +40°C ambient temperature. Padrão do sistema de supressão de poeira.

6. CENÁRIOS DE APLICAÇÃO

Expansão da Pedreira de Granito | Challenge A quarry needed to increase output by 40% without expanding its permitted footprint or adding significant labor.| Solution Implementation of a highdensity modular crushing and screening plant with superior screening efficiency.| A produtividade dos resultados aumentou em 42%. Onspec product yield improved from 86% para 93%, reduzindo a carga recirculante. The compact design fit within existing boundaries.

Reciclagem de Demolição Urbana| Challenge A contractor faced high disposal costs and needed to produce certified recycled aggregates on tight urban sites.| Solution Supply of a quiet, trackmounted jaw/impactor/screen combo with magnetic separator.| Resultados alcançados 95% landfill diversion. Produced Type1 subbase at site, eliminating haulage costs for both waste and imported material.

7 CONSIDERAÇÕES COMERCIAIS

Our wholesale trading model provides competitive pricing structured around scale commitment:

Níveis de preços: Singlemachine purchase / Pacote de Circuito Completo (PrimarytoTertiary with conveyors) / MultiSite Fleet Agreement.
Recursos opcionais: Kits de encapsulamento de poeira , pacotes de preparação para o inverno , advanced telemetry , extended wear part packages .
Pacotes de serviços: Tiered from basic commissioning/warranty to comprehensive planned maintenance contracts including liner changeouts .
Financing Options Equipment leasing , estruturas próprias para aluguel ,and projectbased financing can be arranged through our partners .

8 Perguntas frequentes

Q What if my existing plant has different brand components? Are your machines compatible?
A Yes Interfacing new equipment with existing conveyors hoppers etc.is standard practice Our technical specifications include all interface points

Q How quickly can we expect an impact on our cost per ton metric?
A Based on client reports measurable reductions in cost per ton are typically observed within the first full quarter of operation primarily from increased throughput

Q What are the commercial terms available?
A We operate on CIF FOB or EXW basis as required Payment terms are typically structured around order value

P Vocês fornecem garantias de desempenho?
A Yes guaranteed minimum throughput capacity is provided based on agreed feed material specifications

Q What does implementation look like? Is technical support included?
A Implementation includes supervised commissioning operator training We provide technical support remotely