1. ABERTURA ACIONADA POR PAINPOINT

Is your coke handling operation facing persistent bottlenecks and escalating costs? Para gerentes de fábrica e empreiteiros de engenharia, the screening phase is often a critical failure point. Os desafios comuns incluem:
Geração excessiva de multas: Inefficient screening leads to overcrushing of valuable coke product, directly reducing yield and revenue.
Frequent Screen Clogging & Tempo de inatividade: Sticky coke fines blind traditional screens, requiring frequent shutdowns for manual cleaning, interrompendo toda a sua linha de processamento.
Alta manutenção & Custos de substituição: Constant vibration and abrasive wear on underengineered screens result in premature deck failures and high spare parts expenditure.
Inconsistent Product Grading: Poor separation accuracy allows oversized or undersized material into final product, risking customer rejection and quality penalties.
Ineficiência Energética: Older or poorly designed vibratory systems consume excessive power without delivering proportional screening performance.

Are you seeking a screening solution that directly addresses these issues to improve throughput, protect product integrity, and lower your total cost of operation?

2. VISÃO GERAL DO PRODUTO

Our engineered solution is a heavyduty Peneira vibratória de coque, specifically designed for the harsh demands of coke handling in steel production, fundições, and anode baking plants. This linear or elliptical motion vibratory screen separates calcined petroleum coke (CPC) or metallurgical coke into precise size fractions.

Fluxo de Trabalho Operacional:
1. Alimentar & Distribuição: Bulk coke is fed onto the screen via a controlled feed chute, evenly distributed across the full width of the top deck.
2. Estratificação & Separação: Alta intensidade, precisely tuned vibration stratifies material. Fines pass through upper deck apertures; middlings are separated on lower decks; oversize is discharged at the end.
3. Descarga & Transporte: Correctly sized fractions are discharged via separate chutes for transport to storage or downstream processes.

Escopo de aplicação: Ideal para dimensionamento primário, escalpelamento, and final grading of metallurgical and petroleum coke (5mm 75mm typical range). Suitable for postcrusher and prebriquetting stages.

Limitações: Not designed for wet screening applications or as a replacement for thermal dryers. Maximum feed temperature should not exceed 180°C without specific design modifications.

3. RECURSOS PRINCIPAIS

AntiBlinding Deck System | Base Técnica: Multitensioned polyurethane or rubber screen panels with flexible cleaning balls/rings | Benefício Operacional: Selfcleaning action prevents aperture clogging by sticky fines, maintaining consistent throughput | Impacto do ROI: Reduces downtime for manual cleaning by up to 70%, increasing annual operational availability

Modular Deck Construction | Base Técnica: Tensionado de forma independente, interchangeable panel sections on a rigid substructure | Benefício Operacional: Damaged panels can be replaced individually in under 30 minutes without removing entire deck frame | Impacto do ROI: Cuts deck maintenance time by 60% and reduces spare parts inventory cost

Balanced DualVibrator Drive | Base Técnica: Two synchronized vibratory motors generating a linear or elliptical motion with counterrotating eccentric weights | Benefício Operacional: Delivers powerful, consistent material travel speed with minimal vibration transfer to the support structure | Impacto do ROI: Lower structural reinforcement requirements and reduced energy consumption per ton screened by approximately 1520%

Isolamento de mola helicoidal para serviços pesados | Base Técnica: Highcycle steel coil springs at optimal damping frequency for screen mass | Benefício Operacional: Absorve mais 95% of dynamic loads, protecting the building structure and allowing for topfloor installation | Impacto do ROI: Extends structural life of support system and minimizes costly foundation repairs

Centralized Greasing Labyrinth Seals | Base Técnica: Automated lubrication points feeding multipath seals on bearing housings | Benefício Operacional: Ensures continuous contaminationfree lubrication of critical vibrator bearings in highdust environments | Impacto do ROI: Increases bearing service life by 23x, preventing catastrophic drive failures

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Solução padrão da indústria | Nossa solução de peneira vibratória de coque | Vantagem (% Melhoria) |
| : | : | : | : |
| Eficiência de triagem (Grade Accuracy) | 8590% typical separation accuracy at rated capacity >95% consistent separation accuracy across full load range| +510% Melhoria |
| Disponibilidade (Tempo de atividade) Between Major Services| 2,000 3,000 operating hours before major bearing/deck service >4,500 operating hours before major service interval| +50% Melhoria |
| Consumo de energia por tonelada filtrada| Linha de base (100%) Aproximadamente 8085% of baseline consumption| 1520% Melhoria |
| Panel Replacement Labor Time (Baralho completo)| ~8 hours ~2 hours with modular panel system| 75% Melhoria |

5. ESPECIFICAÇÕES TÉCNICAS

Classificação de capacidade: Modelos de 50 TPH para 800 TPH capacity for dry coke screening.
Screen Box Dimensions: Widths from 1.2m to 3.0m; Lengths from 4.8m to 10m (24 deck configurations).
Drive Unit: Dual outofbalance vibratory motors; Total power range from 7.5 kW para 45 kW dependendo do tamanho do modelo.
Estrutura do convés & Placas laterais: Constructed from abrasionresistant steel plate (minimum AR235). Bolted construction with internal liners.
Screen Media Options: Tensioned polyurethane modular panels (mais comum), painéis de borracha, or woven wire cloth in various aperture shapes/sizes.
Isolation System: Multiple highgrade steel coil springs or rubber buffer mounts.
Faixa de ambiente operacional: Temperatura ambiente de 20°C a +45°C; Feed material temperature up to 150°C standard (higher optional).

6. CENÁRIOS DE APLICAÇÃO

Steel Plant – Sinter Feed Preparation | Desafio: A major integrated steel mill experienced rapid blinding of wire mesh screens on their return fine coke circuit (<6milímetros), causing hourly downtime for rodding and reducing sinter plant feed consistency by over ±15%. The abrasive nature of the material also led to severe wear every six weeks.| Solução: Implementation of a customwidth Coke Vibration Screen fitted with multitensioned polyurethane decks featuring antiblinding ball trays.| Resultados: Screening availability increased from 99%. Deck wear life extended to over nine months. Product consistency variance tightened to ±5%, improving sinter quality control.

Anode Coke Producer – Final Product Grading Before Shipment| Desafio: An anode producer faced significant product loss as valuable +12mm CPC was being incorrectly diverted into the fines fraction due to inefficient screen motion on older equipment.| Solução: Installation of a twodeck linear motion Coke Vibration Screen with precise vibration amplitude/frequency control for sharp size cuts at both decks.| Resultados:Fines generation reduced by an estimated $120k annually in recovered product value.Customer complaints regarding oversized material in shipments were eliminated.

7. CONSIDERAÇÕES COMERCIAIS

Our private label manufacturing program offers scalable solutions tailored to your procurement needs:

Níveis de preços: Based on machine size (width/decks), drive power specification level (Padrão / Serviço Pesado), and order volume (Single Unit / Fleet Order).
Recursos opcionais & Atualizações: Include stainless steel contact parts for specific corrosion zones,temperaturerated seals/bearings,tampas de encapsulamento de poeira,drives de frequência variável(Inversores de frequência)for motion control,and advanced condition monitoring sensor packages.
Service Packages Available For Bulk Orders:

Commissioning Support Package
3Year/5Year Planned Maintenance Kits
24/7 Priority Technical Support
OnSite Operator Training Modules

Financing options including leasing arrangements are available through our partners for qualified buyers,facilitating capital expenditure planning.

8.Perguntas frequentes

1º trimestre:What information do you need ensure your Coke Vibration Screen is compatible with our existing layout?
A1:Dimensional drawings showing feed/discharge point locations,support structure height constraints,and electrical supply characteristics allow us verify fitment.Please also provide your target capacity per hour required particle size fractions,and current feed material analysis if available.

2º trimestre:What is typical lead time bulk orders?
A2 Lead times vary based order volume specification complexity.For confirmed orders ten units more standard models can be delivered within weeks.Nonstandard configurations require weeks manufacturing time.Detailed schedules provided upon project confirmation.

3º trimestre:What operational training provided?
A3 We supply comprehensive digital manuals schematic diagrams.Each bulk order includes dedicated session covering safe operation routine maintenance troubleshooting procedures conducted either virtually at your site commissioning engineers.

4º trimestre:What warranty terms apply private label equipment?
A4 All machinery carries standard month warranty against defects materials workmanship.Vibrator motors bearings carry extended month warranty when used within specified operating parameters.Warranty documentation supplied each unit shipped under private label agreement terms conditions apply).

Q5 How does modular deck system reduce longterm costs?
A5 It allows replacement only damaged sections rather than entire deck minimizing spare part costs inventory space.Labor time reduced significantly keeping maintenance teams productive elsewhere plant leading lower overall labor cost ownership period years).

Q6 Can you accommodate custom paint colors branding components?
A6 Yes.As private label manufacturer we apply specified paint schemes color codes install identification plates logos per client requirements ensuring seamless integration into existing equipment fleets brand identity maintained consistently across site operations globally where applicable regulatory standards met accordingly safety markings etc.).

Q7 What aftersales support model do you offer bulk order clients?
A7 Bulk order clients receive dedicated account manager single point contact priority access technical support team.We maintain shared digital repository all documentation drawings specific your order facilitate efficient parts reordering future reference purposes ensuring continuity operations long term partnership basis established trust reliability performance metrics achieved consistently over time field data shows improvement key areas discussed earlier document accordingly).