1. ABERTURA ACIONADA POR PAINPOINT

Os custos operacionais crescentes e o tempo de inatividade imprevisível estão corroendo suas margens de produção agregadas? Para gerentes de fábrica e empreiteiros, maintaining consistent output with primary crushing equipment is often hampered by persistent challenges. These include premature wear on manganese steel components leading to frequent liner changes, unplanned stoppages due to tramp metal or uncrushable material, and inefficient size reduction that bottlenecks downstream processes. Os custos são quantificáveis: every hour of unscheduled maintenance can result in thousands in lost production and labor. Além disso, inconsistent feed size from the primary stage increases wear on secondary crushers and screens, compounding your total cost of ownership. Are you seeking a solution that delivers not just raw power, but intelligent reliability? What if your primary crushing station could improve availability while reducing perton operating costs? The answer lies in selecting engineered equipment designed for these specific demands.

2. VISÃO GERAL DO PRODUTO

This datasheet details the CSeries HeavyDuty Primary Jaw Crusher, a cornerstone machine for highcapacity primary crushing in quarrying, mineração, e produção agregada em grande escala. Engineered for the first reduction of blasted rock and oversized feed material, seu fluxo de trabalho operacional é definido pela confiabilidade: 1) Large feed opening accepts runofmine or shot rock directly from haul trucks. 2) Um robusto, fixed jaw die and an aggressive elliptical motion moving jaw create high crushing force at the nip angle. 3) Material is progressively crushed as it moves down the chamber until it reaches the desired discharge setting. 4) O material triturado sai pela parte inferior, ready for transport to secondary screening or crushing circuits.

O escopo de aplicação inclui o processamento de abrasivos duros como granito, basalto, e armadilha de pedra, as well as recycled concrete and asphalt. As principais limitações envolvem o tamanho do feed; exceeding the maximum recommended feed top size can cause damage and is not advised. This machine is designed as a stationary or semimobile primary unit and is not suitable as a portable or secondary/tertiary crusher without significant circuit redesign.

3. RECURSOS PRINCIPAIS

Design de moldura modular | Base Técnica: Análise de Elementos Finitos (FEA) distribuição de tensão otimizada | Benefício Operacional: Eliminates stress concentrations that lead to frame fatigue cracks, ensuring structural integrity under peak loads | Impacto do ROI: A vida útil prolongada reduz os ciclos de substituição de capital; dados de campo mostram um 40% improvement in frame longevity over nonmodular designs.

NonWelded Quenched & Tempered Frame | Base Técnica: Highstrength alloy steel sections bolted together | Benefício Operacional: Fornece resistência superior à fadiga em comparação com estruturas soldadas; allows for easier transportation and site assembly | Impacto do ROI: Minimiza o risco de falha catastrófica da estrutura; reduces logistics costs for remote site installations.

ST Chamber Geometry | Base Técnica: Ângulo de aperto otimizado e perfil da cavidade de britagem | Benefício Operacional: Aumenta a capacidade em até 10% versus previous models while maintaining same footprint; promotes better material flow and reduces choking | Impacto do ROI: Higher throughput directly increases revenue potential without requiring a larger machine investment.

Base de motor integrada & Protetor de cinto | Base Técnica: Unified casting that aligns crusher, motor sheaves, e guardas | Benefício Operacional: Simplifica a instalação, ensures perfect Vbelt alignment to reduce wear, and enhances operator safety with integral guarding | Impacto do ROI: Reduz o tempo de instalação em aproximadamente 15 horas; improves drivetrain efficiency for lower power consumption.

DualActing Hydraulic Toggle System | Base Técnica: Hydraulic cylinders replace traditional mechanical toggle plates | Benefício Operacional: Enables safe adjustment of the closedside setting (CSS) under load and provides automatic tramp iron release to protect internal components | Impacto do ROI: Cuts CSS adjustment time by over 70%; evita danos dispendiosos causados ​​por materiais não trituráveis, protecting major components like the pitman and bearings.

MX Jaw Die Profile | Base Técnica: Computermodeled die geometry based on cavity dynamics | Benefício Operacional: Generates a more consistent product shape with fewer elongated particles; increases usable liner life through even wear distribution | Impacto do ROI: Reduz a frequência de troca do liner; improves product quality for highervalue end products like chip seal aggregates.

Ponto de lubrificação centralizado | Base Técnica: Singlepoint lube distribution manifold | Benefício Operacional: Allows all major bearing points to be serviced from one safe, accessible location during routine maintenance stops | Impacto do ROI: Standardizes lubrication procedure, reduces service time by an average of 30 minutos por turno, and ensures critical bearings are never missed.

4. VANTAGENS COMPETITIVAS

| Métrica de desempenho | Padrão da Indústria | CSeries Primary Jaw Crusher Solution | Vantagem (% melhoria) |
|||||
| Disponibilidade Mecânica | 9092% | 9496% | +45% |
| Vida útil do forro (Rocha Abrasiva) | 120,000 150,000 toneladas | 180,000 220,000 toneladas | +4050% |
| Tempo de ajuste CSS | 46 horas (mecânico) | 11.5 horas (hidráulico) | 70% |
| Power Consumption per ton Baseline Reduced by ~8% 8% ganho de eficiência |
| Installed VBelt Life 12 meses 1824 meses +50100% |

5. ESPECIFICAÇÕES TÉCNICAS

Gama de modelos: C120 through C160
Abertura de alimentação: De 800 mm x 510 mm (32”x 20”) to 1200mm x 830mm (47” x 33”)
Tamanho máximo de alimentação: Up to 1020mm (40”)
Configuração lateral fechada (CSS) Faixa: 75mm 250 mm (3” 10”) dependendo do modelo
Faixa de capacidade: Até 990 toneladas métricas por hora (MTPH), depende do material de feed e CSS.
Requisito de energia: Electric motor from 90 kW para 200 kW.
Peso do britador: De aproximadamente 23 ,000 kg para 45 ,000 kg.
Material da moldura: Temperado de alta resistência & tempered steel.
Morre a mandíbula: Premium manganese steel with optional MX profile.
Faixa de temperatura operacional: 30°C a +45°C (22°F a +113°F) com lubrificantes padrão.
Pó & Mitigação de ruído: Prepared for integration with water spray systems and acoustic enclosures as optional packages.

6. CENÁRIOS DE APLICAÇÃO

Granite Quarry Primary Reduction Challenge:

Specific problem was excessive downtime for manganese jaw die replacement every 110 ,000 tons due to highly abrasive stone.
Solução:
Implementation of a C150 jaw crusher equipped with MXprofile jaw dies.
Resultados:
Achieved an average liner life of 205 ,000 tons between changes. This extended cycle reduced annual planned downtime by 120 horas
and lowered liner cost per ton by 35%

LargeScale Recycled Concrete & Asphalt Plant Challenge:

Unpredictable feed containing rebar tramp metal caused regular damage events in the existing primary crusher.
Solução:
Deployment of a C130 jaw crusher with the dualacting hydraulic toggle system for automatic uncrushable release.
Resultados:
The system successfully ejected over 50 tramp metal events in the first year with zero mechanical damage
Disponibilidade aumentou de 88%
para 95%
significantly improving plant throughput predictability

7. CONSIDERAÇÕES COMERCIAIS

Pricing for CSeries Primary Jaw Crushers is tiered based on model size (C120/C130/C150/C160), with standard configurations including the crusher,acionamentos de motor,and basic guarding.Optional features that impact cost include:

Sistema de regulação de configuração automatizada
Wear line monitoring sensors
Specialized wear packages for ultraabrasive applications
Skidmounted or modular assembly designs

Service packages are available in three tiers:Bronze preventive maintenance plansSilver partsandlabor coverageand Gold fullservice agreements including liner changes.Financing options encompass capital leaseoperating leaseand rentaltoown structures tailored to project cash flow requirementswith terms typically ranging from 24
para 84 meses

8. Perguntas frequentes

What is required for foundation design?
Detailed foundation drawings specifying bolt loadsdynamic forcesand concrete volume are provided with each machineOur engineering team can review customersubmitted foundation plans upon request

Can this crusher process wet or sticky material?
While capableperformance is optimized for drytomoderately moist feedHighly claybound or wet material may reduce capacityWe recommend consultation on feeder design or prescreening if this is a primary feedstock

Qual é o prazo de entrega típico?
For standard modelslead time ranges from 16
para 24 weeksfrom order placementExpedited manufacturing may be available

As peças de desgaste estão prontamente disponíveis?
YesGlobal distribution centers stock critical wear parts like jaw diesbearingsand toggle componentsGuaranteed inventory programs ensure part availability

Does installation require specialist technicians?
While local contractors can perform installationwe strongly recommend supervised erection by our certified field service techniciansThis ensures optimal commissioningperformance validationand operator trainingtypically requiring 57 dias úteis