Volume 500 Entrega de planta de lavagem de mineração de ouro Tph

Bulk 500 Tph Gold Mining Washing Plant Delivery

Breve descrição:

1. PAINPOINT DRIVEN OPENING Are you scaling up your alluvial or hard rock gold operation and facing the bottlenecks of traditional, smallerscale washing plants? Managing feed variability, alto consumo de água, and excessive downtime for maintenance can cripple your projected ROI. Considere estes desafios comuns: Inconsistência de rendimento: Can your current setup reliably process 500 tonnes per…

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1. ABERTURA ACIONADA POR PAINPOINT

Are you scaling up your alluvial or hard rock gold operation and facing the bottlenecks of traditional, smallerscale washing plants? Managing feed variability, alto consumo de água, and excessive downtime for maintenance can cripple your projected ROI. Considere estes desafios comuns:
Inconsistência de rendimento: Can your current setup reliably process 500 tonnes per hour of variable claybound or gravelrich material without constant operator intervention and flow adjustment?
Altos custos operacionais: Are you managing spiraling expenses from excessive water pumping, high wearpart replacement frequency, and the labor required to oversee multiple, unidades menores?
Recovery Losses in Fines: Is your plant losing fine gold particles due to inefficient scrubbing or inadequate retention time in the recovery circuit, deixando valor significativo em seus rejeitos?
Deployment & Commissioning Delays: How many weeks of potential production are lost due to complex, onsite assembly of modular components from different suppliers?

UM 500 TPH gold mining washing plant must be engineered not just for scale, but for operational certainty. The right solution directly addresses these pain points with robust engineering and processfocused design.

2. VISÃO GERAL DO PRODUTO

Este produto é completo, skidmounted or modular 500 Planta de lavagem de mineração de ouro TPH, designed for the primary scrubbing, triagem, and gravity concentration of alluvial or eluvial deposits. It is engineered for rapid deployment and continuous, operação de alto volume. Volume 500 Entrega de planta de lavagem de mineração de ouro Tph

Fluxo de Trabalho Operacional:
1. Feed principal & Esfregar: Runofmine (ROM) material is fed into a largecapacity hopper and conveyed to a heavyduty scrubber, which aggressively breaks down clay agglomerates and liberates gold.
2. Dimensionamento & Distribuição: The scrubbed material reports to a vibrating screen deck. Rochas grandes (+75milímetros) are rejected as waste, while undersize is distributed to the primary concentration stage.
3. Concentração Primária: A bank of highcapacity spiral concentrators or jigs receives the screened material, producing a primary heavy mineral concentrate.
4. Recuperação Secundária & Cleanup: The primary concentrate is routed to a secondary cleaning circuit (por exemplo, shaking tables or centrifugal concentrators) for final upgrading.
5. Gestão de Rejeitos: Effluent water and fine tailings are directed to a settling system for water clarification and recycling.

Escopo de aplicação & Limitações:
Escopo: Ideal for largescale alluvial/eluvial gold projects, depósitos ribeirinhos, and old tailings reprocessing with consistent feed grades.
Limitações: Not suitable for primary hard rock (veio) processamento de minério que requer britagem e moagem. O tamanho da alimentação é normalmente limitado a 200 mm. Performance is contingent on proper feed preparation and consistent water supply.

3. RECURSOS PRINCIPAIS

HighCapacity Log Washer/Scrubber | Base Técnica: Twinshaft paddle design with hightorque drive | Benefício Operacional: Effectively disintegrates tough clays and cemented gravels at full 500 TPH feed rate without clogging | Impacto do ROI: Reduces prescreening needs and ensures consistent liberation; os dados do campo aparecem até 15% higher recovery in claybound materials versus trommelonly systems.

Modular Process Skid Design | Base Técnica: Pré-montado, prepiped structural skids (alimentar, scrubbing/screening, recuperação) | Benefício Operacional: Reduz o tempo de instalação no local em uma estimativa 60%, with commissioning possible in days versus weeks | Impacto do ROI: Accelerates timetoproduction by 34 weeks on average, significantly improving project NPV.

Circuito Integrado de Reciclagem de Água | Base Técnica: Multistage settling ponds or clarifier tank system with positive displacement pumps | Benefício Operacional: Cuts fresh water makeup requirements by up to 80%, enabling operation in waterscarce regions | Impacto do ROI: Drastically reduces water procurement and pumping costs; lowers environmental permitting complexity.

Graxa Centralizada & Sistema de Lubrificação | Base Técnica: Automated manifold supplying critical bearings on scrubber, tela, e transportadores | Benefício Operacional: Enables safe lubrication during operation from a single point, increasing bearing life by an estimated 30% | Impacto do ROI: Lowers maintenance labor hours by ~10 hours/week and reduces unplanned downtime from bearing failures.

HeavyDuty Screen Deck with Replaceable Liners | Base Técnica: High Gforce linear motion screen with abrasionresistant steel wear liners on decks and sidewalls | Benefício Operacional: Maintains screening efficiency under heavy abrasive load; liners can be replaced in sections without full deck replacement | Impacto do ROI: Extends major screen structure life by years; reduces wear part costs by approximately 25% compared to full panel replacement.

Optimized Concentrator Bank Layout | Base Técnica: Gravityfed distribution launder ensuring even slurry split to all spiral concentrators or jigs | Benefício Operacional: Eliminates feed bias across the recovery bank, maximizing unit efficiency across all operating lines | Impacto do ROI: Ensures design recovery rates are met consistently; prevents loss from underfed units.

4. VANTAGENS COMPETITIVAS

Efficiency dependent on specific mineralogy; based on comparative field test data from similar deposits.

5.ESPECIFICAÇÕES TÉCNICAS

Design Processing Capacity: 500 toneladas por hora (base de ração seca).
Faixa de tamanho de alimentação: Até 200 mm (8 polegadas).
Requisitos de energia: Total installed power ~650 kW. Tensão primária: 1000V or according to site specification.
Requisitos de água: Circuit makeup water approximately 8001000 m³/hr in closedloop configuration.
Principais especificações de materiais:
Scrubber Paddles & Eixos: Hardened cast chromium steel.
Plataformas de tela & Chute Linings: Aço resistente à abrasão AR400.
Concentrator Surfaces: Polyurethane with ceramic wear inserts.
Structural Framework: Aço carbono resistente com proteção contra corrosão.
Dimensões Físicas (Modular): Aprox.. Length x Width x Height per major skid varies; overall plant footprint typically ~40m x 20m.
Faixa operacional ambiental: Projetado para temperaturas ambientes de 20°C a +50°C; padrão de sistemas de supressão de poeira; can be configured for highaltitude operation.

6. CENÁRIOS DE APLICAÇÃO

Operação aluvial em grande escala na África Ocidental

Desafio: A mining contractor needed to upgrade from multiple scattered 100 TPH plants to a singlesite operation processing deeply weathered saprolitic material with high clay content. Downtime across the fleet was exceeding 20%.
Solução: Implementation of a single Bulk 500 Tph Gold Mining Washing Plant with an emphasis on the heavyduty twinshaft scrubber module and centralized control cabin.
Resultados: Plant achieved consistent throughput of 520 TPH after rampup. Clay disintegration efficiency reached over 95%, improving overall recovery by an estimated +5%. Fleet consolidation reduced operating crew by 40% while increasing availability to over +92%.

Tailings Reprocessing Project in South America

Desafio: Reprocessing historic placer tailings required moving vast volumes of lowgrade but freemilling material efficiently within strict water usage permits due to local regulations.
Solução: Deployment of this washing plant configured with an enhanced multistage water clarification system allowing over +85% recirculation rate.
Resultados: A planta processou mais de +1 million cubic meters of material within the first year while staying within permitted fresh water draw limits (+78% less than initial permit application). The project proved economically viable due to the low operational cost per tonne achieved.

7.CONSIDERAÇÕES COMERCIAIS

Our commercial model is designed for clarity and partnership in largescale projects:

Níveis de preços & Recursos opcionais
Base Plant Package includes core modules as described above
Tier A Upgrade Package includes advanced instrumentation package including density meters
Tier B Upgrade Package includes fully automated control system

Service packages include comprehensive commissioning supervision

Financing options are available through our partner institutions

We provide detailed financial models upon request

We provide detailed financial models upon request Volume 500 Entrega de planta de lavagem de mineração de ouro Tph