1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your aggregate production margins? For plant managers and procurement officers sourcing private label stone crusher machines, the challenges are specific and costly. Inconsistent feed material leads to frequent clogging and unplanned maintenance stops, directly impacting throughput. Wear part replacement cycles that are shorter than advertised result in ballooning consumables costs and labor hours. Furthermore, machines that lack modularity or compatibility with existing plant infrastructure create complex integration projects, delaying ROI. Are you evaluating equipment that promises performance but delivers variability, complicating your production forecasting and maintenance scheduling? The solution lies not just in a crusher, but in a precisionengineered private label partner built to address these exact operational realities.

2. PRODUCT OVERVIEW

This product line comprises a series of highperformance private label jaw and cone crusher machines designed for primary and secondary crushing in quarrying, mining, and construction recycling operations. The operational workflow is engineered for reliability: (1) Consistent feed intake via optimized geometry and vibration management, (2) Efficient compression crushing through dynamically balanced moving assemblies, (3) Precise product size control via hydraulic adjustment systems, (4) Continuous discharge minimizing recrush and power waste, and (5) Automated lubrication and monitoring for component protection. These private label stone crushers are applicable for processing granite, basalt, limestone, and recycled concrete. They are not designed for ultrafine grinding (sub5mm) without tertiary circuit support or for processing materials with extreme moisture or clay content without prescreening.

3. CORE FEATURES

Modular Jaw Design | Technical Basis: Bolttogether frame sections and replaceable cheek plates. | Operational Benefit: Enables rapid onsite assembly/disassembly for plant relocation or major service access, reducing downtime by up to 40% compared to welded unitary frames. | ROI Impact: Lowers mobilization costs and increases plant reconfiguration flexibility.

Hydroset CSS Adjustment | Technical Basis: Hydraulic cylinders for closedside setting (CSS) control versus manual shims or threaded mechanisms. | Operational Benefit: Operators can adjust product gradation in under 60 seconds from a remote location without stopping the feed. | ROI Impact: Increases usable product yield by allowing quick adaptation to changing feedstock or market demand.

Patented Liner Retention System | Technical Basis: Mechanical locking wedges versus standard epoxy backing material. | Operational Benefit: Eliminates liner slippage and the risk of catastrophic damage to crusher heads/concaves; reduces liner changeout time by an average of 30%. | ROI Impact: Extends major component life and reduces maintenance labor costs.

Integrated Condition Monitoring Ports | Technical Basis: Preinstalled sensor ports for temperature, vibration, and pressure on bearings and lubrication lines. | Operational Benefit: Facilitates easy connection to plant SCADA systems for predictive maintenance scheduling based on actual wear data. | ROI Impact: Prevents unplanned failures, optimizing spare parts inventory and planned downtime windows.

HighStrength Alloy Eccentric Assembly | Technical Basis: Forged steel eccentric shaft with precisionmachined bearings manufactured to ISO standards. | Operational Benefit: Sustains high crushing forces with minimal deformation under load, ensuring consistent gap geometry throughout the wear cycle of manganese liners.| ROI Impact: Maintains target product specification over longer periods, reducing quality rejects.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard | Private Label Stone Crusher Solution | Advantage (% improvement) |
| : | : | : | : |
| Liner ChangeOut Time (Cone Crusher) | 812 hours manual labor & epoxy cure time| 58 hours with mechanical lock system| ~35% reduction in downtime |
| Tonnage per kWh (Hard Granite) | 4550 tonnes/kWh at CSS 40mm| 5255 tonnes/kWh at CSS 40mm| Up to 10% better energy efficiency |
| Wear Part Consumption Cost/tonne| Varies ±15% due to metallurgy inconsistency| Guaranteed ±5% variance via controlled sourcing| Higher predictability in operating cost |
| Noise Emission at 10 meters| ~105 dBA typical unsilenced| ~95 dBA with integrated acoustic damping| Meets stringent site regulations more easily |

5. TECHNICAL SPECIFICATIONS

Capacity Range: 150 800 tonnes per hour (TPH), depending on model (Jaw: C80C150 equivalents; Cone: H200H400 equivalents).
Power Requirements: 90 kW 315 kW main drive motor; 400V/50Hz or 480V/60Hz standard; customized voltages available.
Material Specifications: Main frame: Fabricated heavyduty steel plate (min. yield strength 355 MPa). Liners: Premium Manganese Steel (1822%). Shafts: Forged Alloy Steel EN24/34CrNiMo6.
Physical Dimensions (Example Jaw Model): Approx. Length: 4.2m, Width: 2.8m, Height: 3.1m; Total weight: ~28,000 kg.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +45°C; dustproofed to IP65 on electrical components; optional kits available for coastal/highhumidity environments.

6. APPLICATION SCENARIOS

[Regional Aggregate Producer] Challenge: A midsized quarry faced frequent bottlenecks at its primary crushing station due to an older jaw crusher's inability to handle variablesized shot rock without bridging.Solution: Implementation of a private label heavyduty jaw crusher with an optimized grizzly feeder interface and steeper nip angle.Solution: Implementation of a private label heavyduty jaw crusher with an optimized grizzly feeder interface and steeper nip angle.Results: Throughput increased by 22%, bridging incidents reduced by over 90%, allowing the downstream cone crushers to operate at steadystate capacity.Results: Throughput increased by 22%, bridging incidents reduced by over 90%, allowing the downstream cone crushers to operate at steadystate capacity.

[Construction & Demolition Recycling Contractor] Challenge: High wear costs from processing reinforced concrete with residual rebar were making a dedicated recycling line unprofitable.Solution: Integration of a private label cone crusher equipped with automatic tramp release system using large hydraulic cylinders.Solution: Integration of a private label cone crusher equipped with automatic tramp release system using large hydraulic cylinders.Results: Unstoppable tramp metal events cleared in under two minutes versus thirtyminute manual clearing stops; manganese liner life increased by approximately 15% due to reduced shock loads.Results: Unstoppable tramp metal events cleared in under two minutes versus thirtyminute manual clearing stops; manganese liner life increased by approximately 15% due to reduced shock loads.

7 COMMERCIAL CONSIDERATIONS

Our private label stone crusher program is structured into clear tiers:
Standard Series: Highreliability core designs for common rock types.
Performance Series: Includes features like Hydroset adjustment & advanced monitoring as standard.
Custom Configuration: Tailored dimensions/specifications for OEM integration projects.
Optional features include automated lubrication systems, ceramic composite wear parts for highly abrasive material,and custom discharge conveyor interfaces.
We offer tiered service packages from basic commissioning support up to comprehensive annual maintenance agreements with guaranteed response times.Financing options include capital lease agreements tailoredto match expected cash flow from increased production,and rentaltoown structuresfor projectbased work.

8 FAQ

1.Q:What level of customization is possible within your private label program?
A:The program allowsfor modifications including paint schemes,motor brands,mounting configurations,and select component grades.Critical geometry relatedto crushing chambers remains standardizedto ensure performance warranties are valid.A:The program allowsfor modifications including paint schemes,motor brands,mounting configurations,and select component grades.Critical geometry relatedto crushing chambers remains standardizedto ensure performance warranties are valid.

2.Q:How does the wear part cost compare tonamebrand OEM parts?
A.Field data shows our controlled metallurgy parts typically comeat a1525% lower cost while matchingor exceeding published tonnage guaranteesof leading brands.A.Field data shows our controlled metallurgy parts typically comeat a1525% lower cost while matchingor exceeding published tonnage guaranteesof leading brands.

3.Q:What documentationis providedfor maintenanceand integration?
A.You receivefull CAD drawingsfor foundation planning,P&ID schematicsfor hydraulics/lubrication,and detailedparts manuals compatiblewith CMMS systems.All documentationcan be brandedwith your company identity.A.You receivefull CAD drawingsfor foundation planning,P&ID schematicsfor hydraulics/lubrication,and detailedparts manuals compatiblewith CMMS systems.All documentationcan be brandedwith your company identity.

4.Q:What isthe lead timefrom orderto delivery?
A.For Standardand Performance Series models,the lead timeis typically1418 weeks.Custom configurationsrequire additional engineeringtime which willbe specifiedduring project quotation.A.For Standardand Performance Series models,the lead timeis typically1418 weeks.Custom configurationsrequire additional engineeringtime which willbe specifiedduring project quotation.

5.Q:Doyou provideperformance guarantees?
A.We provideguarantees forminimum throughputon defined material,total power consumption,and wear part lifein tonnes processed.All guaranteesare contractually documentedbasedon agreed feed material analysis.A.We provideguarantees forminimum throughputon defined material,total power consumption,and wear part lifein tonnes processed.All guaranteesare contractually documentedbasedon agreed feed material analysis.

6.Q:Aretraining services included?
A.Commissioning alwaysincludes onsite operational trainingfor your crew.We also offeroptional advanced maintenance workshopsheldat our facilityor yours.A.Commissioning alwaysincludes onsite operational trainingfor your crew.We also offeroptional advanced maintenance workshopsheldat our facilityor yours.

7.Q:Canyour machinesbe integratedinto existingautomation systems?
A.The control architectureis designedwith open communication protocols(Modbus TCP/IP).Preinstalled monitoringports allowdirect sensor dataintegrationinto most modernplantwide SCADA platforms.A.The control architectureis designedwith open communication protocols(Modbus TCP/IP).Preinstalled monitoringports allowdirect sensor dataintegrationinto most modernplantwide SCADA platforms