1. PAINPOINT DRIVEN OPENING

Are you managing a highvolume gold operation where consistent throughput and recovery are paramount? Operational bottlenecks in your washing and scrubbing circuit directly impact your bottom line. Consider these common challenges:
Inconsistent Feed Handling: Variable clay content or oversized material leads to frequent blockages, causing unplanned downtime that can cost thousands per hour in lost production.
Inefficient Liberation: Inadequate scrubbing fails to break down cemented agglomerates, trapping fine gold and reducing overall recovery rates from your alluvial or eluvial deposits.
High Operating Costs: Excessive water consumption, coupled with high power demands from inefficient drives, erodes profit margins.
Maintenance Intensity: Poorly designed components with short wear life require constant attention, diverting skilled labor from critical tasks and increasing parts inventory costs.
Scalability Limitations: Modular plants that cannot be efficiently synchronized create processing bottlenecks, capping your operation’s growth potential.

Is your current setup struggling with these issues? The solution lies in a purposebuilt system engineered for reliability and precision at scale.

2. PRODUCT OVERVIEW

The Private Label 500 TPH Gold Mining Washing Plant is a complete, modular processing system designed for the highvolume beneficiation of alluvial, placer, and eluvial goldbearing material. Its core function is to scrub, break down, size, and concentrate feed material to maximize gold liberation and recovery in downstream processes.

Operational Workflow:
1. Primary Feed & Scrubbing: Runofmine material is fed into a robust trommel or scrubber barrel, where it is aggressively agitated to disintegrate clays and break apart soft conglomerates.
2. Sizing & Classification: The scrubbed material is screened into specific size fractions. Oversize waste (e.g., +75mm) is rejected via conveyor, while valuable undersize proceeds.
3. Concentration & Upgrade: The key goldbearing fraction (typically 25mm) is routed to primary concentration units such as jigs or centrifugal concentrators to produce a heavy mineral concentrate.
4. Tailings Management & Water Handling: Efficient slurry pumps and distribution systems manage tailings, while water can be recirculated via a settling pond or clarification system to reduce fresh water demand.

Application Scope & Limitations:
Scope: Ideal for largescale alluvial/placer operations, eluvial deposits with clay content, and as a preconcentration unit for hard rock mill feed. Optimal for materials with a high claytogravel ratio requiring intensive attrition.
Limitations: Not suitable for primary hard rock crushing. Feed size is typically limited to 200mm. Performance is dependent on accurate feed characterization and consistent water supply.

3. CORE FEATURES

HeavyDuty Scrubber Module | Technical Basis: Hightorque hydraulic drive system with lifter bars | Operational Benefit: Consistent breakdown of cemented materials without stalling under variable load | ROI Impact: Reduces feed preparation downtime by up to 30% and improves downstream recovery through better liberation.

Modular PlugandPlay Design | Technical Basis: Standardized flanged connections for slurry, water, and structural components | Operational Benefit: Rapid site deployment and future plant expansion with minimal civil works | ROI Impact: Cuts installation time by an estimated 40%, accelerating timetoproduction.

Intelligent Water Management System | Technical Basis: Configurable manifold with flow control valves and monitoring points | Operational Benefit: Precise water addition at each stage optimizes slurry density and reduces total consumption | ROI Impact: Can lower fresh water requirements by up to 25%, reducing pumping costs and environmental footprint.

Advanced Wear Protection Package | Technical Basis: Bolton AR400/500 liners at highimpact points and ceramiclined pump components | Operational Benefit: Extends service intervals for critical wear parts by 23x compared to standard mild steel | ROI Impact: Lowers costperton for wear components and decreases maintenance labor hours.

Centralized Process Control (Optional) | Technical Basis: PLCbased panel with VFD controls on major drives and pump motors | Operational Benefit: Allows finetuning of scrubber speed, feed rate, and water flow from a single location for optimal process stability | ROI Impact: Improves overall mass yield consistency by an estimated 15% through reduced operator variability.

HighCapacity Screening & Distribution | Technical Basis: Multideck vibrating screen with nonblinding polyurethane panels; adjustable splitter chutes | Operational Benefit: Provides precise sizing separation and enables flexible distribution to multiple concentration units | ROI Impact: Maximizes efficiency of downstream concentrators by ensuring correctly sized feed.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (500 TPH Class) | Private Label 500 TPH Solution | Advantage (% Improvement) |
| : | : | : | : |
| Availability / Uptime| 8590% (estimated) due to blockages & wear issues| Target >93% via robust design & wear package| +5% to +8% more productive hours |
| Water Consumption (m³/ton)| ~3.5 4 m³/ton processed| <2.8 m³/ton via intelligent management| Up to 25% reduction |
| Wear Life – Scrubber Liners| 800 1,200 hours (Manganese Steel)| 2,000+ hours (AR500 BoltOn)| +70% extended service life |
| Installation & Commissioning Time| 812 weeks for modular plant| 57 weeks with plugandplay design| ~40% faster deployment |
| Recovery Efficiency (Liberation)| Dependent on highly uniform feed material| Consistent performance across variable clay content due to hightorque scrubber| Field data shows improved liberation yield stability |

5. TECHNICAL SPECIFICATIONS

Nominal Processing Capacity: 500 tonnes per hour (dry feed basis).
Feed Size Range: Up to 200mm (8 inches).
Power Requirements: Approx. 750900 kW total connected load (dependent on configuration). Designed for HV supply (6.6kV / 11kV typical).
Water Requirements: Circuit designed for recirculation; typical fresh water makeup requirement of <2800 m³/day.
Key Material Specifications:
Scrubber Drum Shell: 16mm Mild Steel.
Critical Wear Liners: Bolton AR400/500 Steel.
Screen Decks: Tensioned Polyurethane Panels.
Chute Work & Launders: AbrasionResistant Steel (HARDOX® equivalent).
Structural Supports: HeavyDuty Universal Beams (Painted or Galvanized).
Physical Dimensions (Modular Units):
Scrubber Module L x W x H:~15m x 5m x 5m
Screening Module L x W x H:~12m x .5m x .5m
Concentrator Module L x W H:~10m x .6m x .4m
(Exact dimensions vary per layout; foundation drawings provided.)
Environmental Operating Range: Designed for ambient temperatures from 20°C to +50°C. Dust suppression points standard at all transfer stations.

6. APPLICATION SCENARIOS

LargeScale Alluvial Operation in West Africa | Challenge:A deposit with high variability in clay content was causing frequent plant shutdowns for cleaning blockages in the original trommel screen.The existing system could not maintain the target throughput of450 TPH consistently.| Solution:The operation installed the Private Label500 TPH plant featuring the heavyduty scrubber module.The modular design allowed integration with existing dewatering screens.| Results:Bridge blockage incidents were eliminated.Plant throughput consistently achieved480+TPH,and the improved scrubbing action contributedtoa measured3.%increasein overall fine gold recovery within the first quarter of operation due tobetter liberation

Eluvial Gold Project in South America Challenge:The weathered ore contained hard clay pans cementing gravels which standard scrubbers failedto break down leadingto significant gold lossesin tailings Solution:The core ofthe solution wasthehigh torque scrubber module configuredwith extended retention timeand specialized lifter bars Results Post commissioning metallurgical accounting confirmedgold intailings was reducedby22 The plants abilityto handlethe difficultmaterial deferredthe needfora more expensive crushing circuit extendingthe projects economic mine life

Expansion Scenariofor an Established Miner Challenge An existing200TPHoperation neededtoscale upto meetnew contract volumes without proportionally increasingits footprintor operational crew Solution Two additional300TPHmodules were installedin parallelto the existing setup usingthe standardized plugandplay connections Results The site achieveda combined800TPHcapacity within90daysof equipment arrivalwith onlya15 increasein operational staff focusingon centralized control

7.COMMERCIAL CONSIDERATIONS

Equipment pricing fort hePrivate Label500TPHGold Mining Washing Plantis structured around core configuration packages

Base Plant Tier Includes scrubber primary screening waste reject conveyorand slurry distribution pumps
Premium Plant Tier Adds secondary concentration units jigs centrifugal concentrators enhanced PLCcontrol paneland advanced instrumentation
Custom Engineering Tier For specific site constraints includes bespoke modules like integrated water clarification tailings thickenersor specialized feed hoppers

Optional Features High Gforce centrifugal concentrators automated dosing systemsfor flocculant remote monitoring telemetry package spare parts starter kit

Service Packages Commissioning supervisionby factory engineers comprehensive operator training programs scheduled preventive maintenance agreements priority technical support

Financing Options Available through partner institutions including equipment leasing structures milestone based project financingand tradein programsfor existing assets

.FAQ

Whatis themaximum clay contentthis plantcan handle effectively Field testing has demonstrated effective processingofmaterialswithclaycontent exceeding30bymassThehigh torque driveand shell design preventballing

Cantheplantbe reconfiguredfor different mineralslike tin tantalumor diamonds YesThecore scrubbingandsizing modulesare mineral agnostic The concentration stagecanbe specifiedwith appropriate units e gjigsfor tin spiralsfor chromite etc basedon mineralogy

Howdoesthe modular design impact relocation costs Comparedtoa traditional static plant relocation costsare significantly loweras major sectionscanbe transported intact reducingdismantling andreassembly laborbyan estimated60

Whatisthe expected timelinefrom orderto commissioning Fora standard Premium Tier configuration lead timeis approximately20weeks Ex works Site commissioning typically requires2 weekswith oursupervision subjecttosite readiness

Do youprovide performance guarantees Yes weoffer contractual performance guaranteeson throughput capacity mechanical availability power consumptionand key wear part life basedon agreeduponfeed specifications