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The Extec X44 SBS Cone Crusher: Technical Specifications and Operational Profile

The Extec X44 SBS cone crusher represented a significant step in mobile crushing technology when introduced prior to Extec’s acquisition by Sandvik. Designed for high productivity and versatility in demanding secondary and tertiary crushing applications, the X44 combined robust construction with advanced cone crusher design principles. While no longer in production as Extec models transitioned under the Sandvik Mobile Crushers and Screens banner (with successors like the QH440/QH441), understanding its specifications remains valuable for operators managing existing units or evaluating used equipment.

Core Specifications:

1. Cone Crusher Unit:
Model: Telsmith 44SBS Cone (Extec sourced and integrated Telsmith cone units).
Cone Head Diameter: 44 inches (1,118 mm).
Crushing Chamber Design: Optimized geometry based on Telsmith’s SBS (Spring Box Support) design for efficient reduction and consistent product shape.
Maximum Feed Size: Up to approximately 8 inches (200 mm), depending on material type and chamber configuration.

Crushing Capacity: Variable based on feed material, closed side setting (CSS), and chamber profile; typically capable of processing up to 385 US tons per hour (350 tonnes per hour) under optimal conditions.
Closed Side Setting (CSS) Range: Adjustable via hydraulic system over a wide range, commonly from approx. 3/8″ to 1-3/4″ (10mm – 45mm), allowing precise control over final product size.

Drive System: Direct hydraulic drive via variable displacement pump(s) for efficient power transmission and overload protection.
Anti-Spin/Anti-Braking System: Incorporated to prevent damaging spin of the crusher head during no-load conditions.

2. Power Unit:
Engine: Typically powered by a Caterpillar C13 Acert Tier III compliant diesel engine.
Engine Power Output: Approximately 328 kW (440 horsepower). This provided ample power not only for the cone crusher but also for hydraulic functions and electrical generation.
Emissions Compliance: Tier III / Stage IIIA equivalent at time of manufacture.

3. Mobility & Dimensions:
Undercarriage: Track-mounted chassis providing excellent mobility on-site

Williams 500 Impact Crusher – Ready to Work! ($18,000)

FOR SALE: Powerful Williams Model 500 Reversible Impact Crusher – Only $18,000!

If you’re in the market for robust, industrial-grade crushing power at an exceptional value, look no further. This Williams Model 500 Reversible Impact Crusher is immediately available for purchase at just $18,000.

This workhorse machine is engineered for demanding applications, capable of effectively reducing materials like limestone, coal, rock, clay, shale, and more. Its key features make it a versatile asset:

High Capacity: Designed for significant throughput in aggregate processing, mining operations (non-explosive), or industrial mineral reduction.
Reversible Rotor: A major advantage! When wear occurs on one side of the hammers and liners, simply reverse the rotor direction to utilize the fresh surfaces on the opposite side. This dramatically extends service life and reduces downtime/costs.
Durable Construction: Built with heavy-duty materials typical of Williams machinery to withstand tough operating conditions.
Proven Design: The Williams impact crusher design is known for reliability and efficient size reduction.

Machine Highlights:

Model: Williams 500
Type: Reversible Impactor / Impact Crusher
Condition: Used – Good Working Condition (Ready for operation after professional inspection/recommissioning).
Rotor Size: Approximately 50″ Diameter x 60″ Wide (Confirm specific dimensions upon inspection).
Hammers: Robust design suitable for heavy impact.
Liners: Replaceable wear liners protect critical areas.

Why This Deal Stands Out:

At $18,000, this represents a significant opportunity to acquire high-capacity primary or secondary crushing capability without the premium price tag of new equipment. It’s an ideal solution for businesses needing to add capacity or replace older units cost-effectively.

Ideal For:

Aggregate Producers (Sand & Gravel)
Contract Crushing Operations
Mining Support Operations (Non-Explosive Applications)
Industrial Mineral Processing
Recycling Facilities (Suitable Materials)

Act Now – Limited Time Offer!

This price point makes this Williams 500 Crusher an outstanding value proposition in today’s market. Serious inquiries are encouraged.

Important Considerations:

1. Inspection Recommended: As with any used industrial equipment, a thorough inspection by

MB Crusher: Revolutionizing Construction and Quarrying in Kerala’s Challenging Landscape

Kerala, renowned for its breathtaking backwaters, lush greenery, and vibrant culture, also presents unique challenges for its construction and quarrying industries. Rugged terrain, limited space on congested urban sites, strict environmental regulations governing waste disposal and dust control, and the logistical hurdles of transporting heavy materials across its varied topography demand innovative solutions. Enter MB Crusher – a brand whose versatile attachment technology is proving to be a game-changer across the state.

The Kerala Challenge: Terrain, Space, and Sustainability

Complex Topography: Hills, valleys, and densely populated coastal areas make accessing traditional crushing plants difficult and expensive. Transporting raw materials or demolition rubble over long distances on winding roads significantly increases project costs and timelines.

Urban Congestion: Construction projects within cities like Kochi, Thiruvananthapuram, or Kozhikode often face severe space constraints. Setting up large stationary crushing plants is frequently impractical.
Environmental Sensitivity: Kerala’s high environmental awareness translates into stringent regulations regarding dust emissions, noise pollution (especially near residential zones), and the responsible management of Construction & Demolition (C&D) waste. Traditional crushing methods can struggle to comply cost-effectively.
Material Logistics: The cost and complexity of moving stone aggregates or disposing of demolition debris are major pain points for contractors.

MB Crusher: The On-Site Transformation Solution

MB Crusher addresses these core Kerala challenges head-on with its range of patented crusher buckets, screening buckets, grapples, and drum cutters designed to attach directly to excavators, skid steers, or backhoe loaders already present on virtually any job site.

1. Crushing Directly at the Source:
Quarry Optimization: Instead of hauling blasted rock long distances to a fixed plant for primary crushing (often requiring permits for new access roads), MB crusher buckets mounted on excavators can process material right at the quarry face. This slashes transportation costs dramatically.

Demolition & Recycling: In urban renewal projects or disaster recovery (like post-flood rebuilding), MB crushers attached to demolition excavators pulverize concrete, bricks, and reinforced concrete directly on the demolition site. This transforms bulky debris into valuable recycled aggregates ready for immediate reuse as sub-base material for new foundations or roads – eliminating costly landfill tipping fees and transport hassles.
Infrastructure Projects: Cr

Cgm Crushers Engineering: A Driving Force in China’s Aggregate Processing Landscape

China’s position as a global industrial powerhouse is intrinsically linked to its mastery of infrastructure development and raw material processing. At the heart of this lies the critical technology of crushing equipment, where companies like Cgm Crushers Engineering have established themselves as significant contributors to the nation’s engineering capabilities and resource utilization efficiency.

While specific operational details of privately held Chinese engineering firms can be nuanced, Cgm Crushers Engineering represents a segment of domestic manufacturers focused on designing, developing, and supplying robust crushing solutions tailored to the demanding requirements of the Chinese market and beyond. Their core mission revolves around providing reliable machinery essential for transforming raw rock, ore, and demolition debris into valuable aggregates used in construction, road building, mining, and various industrial processes.

Engineering Excellence for Diverse Applications

Cgm’s product portfolio typically encompasses a range of crushers vital for modern aggregate production:

1. Jaw Crushers: Serving as primary workhorses, these machines handle the initial reduction of large feed materials with high capacity and reliability.
2. Cone Crushers: Employed for secondary and tertiary crushing stages, cone crushers excel at producing precisely shaped aggregates through efficient compression crushing principles.
3. Impact Crushers (Horizontal & Vertical Shaft): Ideal for producing cubical end products from softer materials or demanding applications requiring high reduction ratios and shaping capabilities.
4. Mobile Crushing Plants: Recognizing the need for flexibility in modern operations, Cgm develops integrated track-mounted or wheeled mobile units combining crushers with screens and conveyors for on-site processing efficiency.
5. Supporting Equipment: Vibrating feeders, screens (inclined, horizontal), conveyors, and dust suppression systems form integral parts of their engineered solutions.

Value Propositions Rooted in Market Understanding

Cgm Crushers Engineering leverages deep insights into local market dynamics to offer distinct advantages:

Robustness & Reliability: Designed to withstand the often harsh operating conditions prevalent in mining and quarrying across diverse regions in China.
Cost-Effectiveness: Balancing performance with competitive acquisition costs is crucial in a price-sensitive market like China. Domestic manufacturing often provides this edge.
Adaptability & Customization: Understanding that one size doesn’t fit all, Cgm focuses on tailoring solutions – whether modifying existing models or designing specific configurations – to meet unique customer site layouts, material characteristics (hardness, abrasiveness), and final product specifications.
Local

Limestone Crushing: From Quarry to Construction Essential

Limestone, a sedimentary rock composed primarily of calcium carbonate (CaCO3), is one of the most versatile and widely used natural resources on the planet. Its journey from massive bedrock formations in quarries to the finely graded aggregates essential for construction and industry hinges on a critical process: limestone crushing. This mechanical operation transforms raw, blasted rock into specific sizes suitable for countless applications.

The Importance of Size Reduction

Raw limestone extracted from quarries is often massive and irregularly shaped, making it impractical for direct use in most applications. Crushing serves several vital purposes:

1. Size Specification: Different end uses demand specific particle sizes – from large riprap for erosion control down to fine powders for fillers or chemical processes.
2. Liberation: Crushing breaks down the rock, potentially liberating desirable components or exposing its inherent properties.
3. Increased Surface Area: Reducing particle size dramatically increases surface area, crucial for chemical reactions like calcination (to produce lime) or effectiveness as agricultural lime.
4. Improved Handling & Transport: Uniformly sized aggregates are far easier to handle, transport by conveyor or truck, store efficiently, and feed into subsequent processes like screening or grinding.

The Crushing Process: Stages and Equipment

Limestone crushing typically occurs in multiple stages to achieve the desired final product efficiently and minimize excessive fines generation:

1. Primary Crushing: This first stage tackles the largest run-of-mine material directly from the quarry face after blasting.
Equipment: Jaw crushers are the dominant choice here due to their robust design and ability to handle large feed sizes with high compressive strength rocks like limestone.
Output: Produces coarse aggregate (typically >100mm / 4 inches), often fed directly into secondary crushers or stockpiled for specific uses like riprap.

2. Secondary Crushing: This stage further reduces the size of primary crushed material.
Equipment: Cone crushers are frequently employed here because of their efficiency in producing well-shaped particles within intermediate size ranges (e.g., 20mm – 100mm / 0.75in – 4in). Impact crushers are also common alternatives, especially when producing cubical aggregate shapes is critical; however, their suitability depends on the limestone’s abrasiveness and hardness.
Output: Produces base materials for roads (sub-base), larger concrete aggregates, railroad ballast, and

Crushed Sand vs River Sand: Making an Informed Choice for Modern Construction

For centuries, river sand has been the undisputed champion of construction aggregates, forming the backbone of concrete and mortar worldwide. However, growing environmental concerns, regulatory restrictions on river sand mining, and the quest for more sustainable building practices have propelled Manufactured Sand (M-Sand), or crushed sand, into the spotlight. Understanding the differences between these two key materials is crucial for engineers, contractors, and developers aiming for durable, cost-effective, and environmentally responsible projects.

The Traditional Choice: River Sand

Origin & Formation: Naturally occurring, extracted from riverbeds or floodplains through dredging or mining. Formed over millennia by the weathering and erosion of rocks.
Particle Shape: Typically rounded or sub-rounded due to natural abrasion during water transport.
Gradation: Often poorly graded (lacking a balanced mix of particle sizes), can contain silt, clay, organic impurities, and salts depending on the source.
Moisture Content: Naturally high moisture content requires careful management during batching.
Availability & Cost: Increasingly scarce due to depletion of deposits and strict environmental regulations banning indiscriminate mining in many regions. Scarcity drives up cost significantly.
Environmental Impact: High negative impact: Disrupts river ecosystems, causes bank erosion, lowers water tables (affecting agriculture), destroys habitats (aquatic life), increases flood risk downstream due to altered riverbeds.

The Modern Alternative: Crushed Sand (M-Sand)

Origin & Formation: Artificially produced by crushing hard rocks (granite, basalt) using vertical shaft impactors (VSI) or cone crushers in controlled quarry environments.
Particle Shape: Angular or cubical shape due to mechanical crushing process.
Gradation: Precisely controlled gradation achievable through advanced crushing and screening processes to meet specific standards (e.g., IS 383 Zone-II). Minimal impurities (clay/silt) if washed properly.
Moisture Content: Low moisture content as it’s manufactured dry; requires less water adjustment in concrete mixes.
Availability & Cost: Reliable supply chain from rock quarries; price generally more stable than river sand and often lower in regions with restricted river mining. Initial setup cost exists but offers long-term predictability.
Environmental Impact: Significantly lower impact when sourced responsibly: Utilizes existing

Williams Crusher: Engineering Excellence in Size Reduction

For over a century, the name Williams Patent Crusher & Pulverizer Co., Inc. has been synonymous with robust, innovative, and reliable size reduction technology. Founded in 1886 by E.H. Williams in St. Louis, Missouri, the company pioneered the revolutionary concept of impact crushing – shattering materials rather than merely grinding them – fundamentally changing industrial processing.

The Core Strength: Impact Crushing Expertise

Williams built its legacy on the principle of impact crushing. Unlike traditional methods relying heavily on compression or abrasion, Williams crushers accelerate material into stationary breaker plates or curtains using massive rotor assemblies. This high-velocity impact causes materials to fracture along natural cleavage lines, resulting in:

Superior Cubical Product: Producing more desirable, uniformly shaped particles crucial for asphalt, concrete aggregate, and other applications.
High Reduction Ratios: Achieving significant size reduction in a single pass.
Versatility: Effectively handling a vast range of materials – from soft clays and coal to hard rock, limestone, glass, and electronics scrap.
Lower Fines Generation: Minimizing unwanted dust compared to some grinding methods.

Flagship Technologies & Applications

Williams offers a comprehensive portfolio of crushers and pulverizers designed for specific tasks:

1. Willpactor® (Primary Impact Crushers): Engineered for massive feed sizes and high tonnage primary reduction applications in quarry rock, concrete recycling, mining, and slag processing. Their rugged construction handles the toughest jobs.
2. Willpactor II® (Secondary Impact Crushers): Providing efficient secondary reduction after primary crushing or directly handling medium-sized feed for applications like asphalt recycling and industrial minerals.
3. Rigid Arm Breakers: Featuring rigid hammers ideal for reducing materials like wet, sticky clay or friable minerals where swing hammers might clog.
4. Roller Mills & Pulverizers: Including the renowned Roller Mill (for precise granular product sizing) and various Pulverizers designed for fine grinding down to sub-micron levels for chemicals, pigments, food products (like spices), and more.
5. Hog Mills (Wood & Bark Hogs): Powerful machines specifically designed for reducing wood waste, bark, pallets, and other fibrous materials efficiently.

Beyond Machinery: Custom Solutions & Support

Understanding that one size doesn’t fit all is key to Williams’ success. They excel at:

The 4250 Pioneer Crusher: Powering Productivity in Primary Crushing

The relentless demand for high-quality aggregates drives the need for robust, efficient, and reliable primary crushing solutions. Enter the 4250 Pioneer Crusher – a machine engineered to tackle the toughest rock, delivering consistent performance and maximizing productivity at the heart of your operation.

Built for Demanding Applications

Designed as a heavy-duty jaw crusher, the 4250 Pioneer is built to excel in demanding quarrying, mining, and recycling applications. Its core strength lies in its ability to process large feed sizes efficiently, reducing run-of-mine ore or blasted rock down to manageable dimensions for subsequent processing stages. Whether facing hard granite, abrasive basalt, or recycled concrete, the 4250 Pioneer is constructed with durability as a priority.

Features Driving Performance

1. Robust Construction: Featuring a massive frame fabricated from high-strength steel plate, the 4250 Pioneer provides the structural integrity necessary to withstand constant high-impact forces and vibration inherent in primary crushing.
2. Aggressive Crushing Chamber: The deep symmetrical crushing chamber design ensures optimal nip angles and efficient material flow. Combined with aggressive jaw dies featuring optimized tooth profiles, it delivers powerful compression crushing action for maximum size reduction.
3. High Capacity Output: Engineered for throughput, the 4250 Pioneer is capable of processing significant volumes of material per hour (specific capacities vary based on feed size and material characteristics). Its design minimizes bottlenecks and keeps downstream processes fed.
4. Reliable Toggle System: A heavy-duty toggle plate and toggle seats provide a positive safety mechanism while ensuring consistent crusher operation under varying load conditions.
5. Advanced Adjustment System: Precise control over product size is critical. The hydraulic adjustment system allows operators to quickly and safely change the crusher setting (Closed Side Setting – CSS) without manual intervention during operation or downtime.
6. Dependable Drive System: Powered by a high-torque electric motor coupled with durable V-belts or direct drive options (depending on configuration), the crusher delivers consistent power transmission for reliable performance.

Operational Advantages

Reduced Downtime: Built with serviceability in mind, components like jaw dies are designed for easier replacement. Common wear parts are often accessible from above or sides.
Lower Operating Costs: Efficient crushing action minimizes fines generation where appropriate and reduces overall power consumption per ton of material processed. Durable components also mean less frequent replacements

Beyond the Bucket: How Simex Crusher Attachments Transform Material Processing On-Site

In the demanding world of construction, demolition, and quarrying, efficiency is paramount. Time spent hauling material off-site for processing or waiting for mobile crushers translates directly into lost productivity and increased costs. This is where innovative engineering steps in – specifically, solutions like Simex’s range of crusher bucket attachments offer a compelling alternative that brings crushing power directly to the excavator.

The Core Challenge: Processing Where It Matters

Traditional material handling often involves multiple steps: excavation or demolition, loading onto trucks, transportation to a fixed crusher or landfill site, processing (if applicable), and then potentially transporting processed material back for reuse or disposal elsewhere. This cycle consumes significant time and fuel resources while increasing traffic congestion and site complexity.

Simex Crusher Buckets: Integrating Crushing into the Workflow

Simex crusher buckets are designed to be mounted directly onto excavators (ranging from compact models up to larger machines), transforming them instantly into mobile crushing units capable of processing material right at the source – whether that’s a demolition pile in a congested city center or a remote quarry face.

Here’s what makes them a valuable asset:

1. On-Site Processing Power: The core advantage is undeniable: crush materials immediately after excavation or demolition.

Recycle Instantly: Concrete rubble becomes reusable aggregate for backfill or sub-base layers on the same project.
Reduce Haulage: Dramatically cut down on truck movements needed to remove waste material.
Process Natural Stone: Size rock directly at the quarry face for easier handling or further processing.

2. Engineering Excellence & Robustness: Simex designs prioritize durability under extreme conditions.
Heavy-Duty Construction: Built with high-strength steel to withstand abrasive materials and demanding impacts.
Efficient Rotor System: Features hardened steel teeth arranged optimally for effective crushing action across various materials (concrete, rock, asphalt).
Variable Output Sizing: Many models offer adjustable output grids (often via hydraulic adjustment), allowing operators to control the final product size on-the-fly according to project needs.

3. Unmatched Versatility: One attachment serves multiple purposes:
From primary reduction of large demolition debris to secondary crushing for finer aggregates.
Suitable for diverse materials including concrete with rebar (often handled effectively), natural rock, bricks

Crusher Tower Vans by ELRUS Aggregate Systems: Revolutionizing Portable Crushing Efficiency

In the demanding world of aggregate processing and mining, maximizing uptime and minimizing setup/teardown times are critical factors impacting profitability and project timelines. Traditional portable crushing plants often involve complex logistics – transporting multiple trailers, managing extensive wiring and plumbing runs between components, and dedicating significant labor hours to assembly before production can even begin.

ELRUS Aggregate Systems directly addresses these challenges with its innovative Crusher Tower Vans. More than just a support structure, these purpose-built units represent a paradigm shift towards true plug-and-play portability for crushing spreads.

The Core Concept: Integration is Key

The ELRUS Crusher Tower Van isn’t an afterthought; it’s an engineered system designed from the ground up to integrate seamlessly with primary crushers like jaw crushers or primary impactors, feeders (such as heavy-duty vibrating grizzly feeders – VGF), and associated conveyors.

Advantages Driving Adoption:

1. Radical Reduction in Setup Time: This is arguably the most significant benefit. Instead of erecting separate support structures and running hundreds of feet of cables and hydraulic hoses between trailers or modules on-site, the Crusher Tower Van arrives pre-integrated.

Pre-Wired & Pre-Plumbed: Electrical cabinets for the crusher motor(s), feeder motor(s), lubrication systems (if applicable), lighting, and controls are mounted within the van structure during manufacturing. Hydraulic lines for crusher adjustments are also pre-installed.
Plug-and-Play Connectivity: On-site connection typically involves linking power cables from the generator van/trailer to designated points on the tower van and connecting relatively short hydraulic hoses directly from the van to crusher adjustment cylinders or tramp release systems.

Result: Setup times can be reduced by 50% or more compared to traditional multi-trailer setups.

2. Enhanced Safety: Safety is engineered into the design:
Integrated Access: Stairs with platforms provide safe access to all critical service points on both sides of the crusher – motor ends, discharge areas, feeder mechanisms – without requiring separate scaffolding or lifts.
Comprehensive Guarding: Walkways are fully guarded with handrails; critical pinch points around driveshafts and moving parts are protected before the unit even leaves the factory.
Centralized Control Panels: Electrical controls are housed within protected cabinets inside