ODM Crushing And Screening Equipment Manufacturer
ODM Crushing and Screening Equipment Manufacturer
1. PainPoint Driven Opening
Every hour of unplanned downtime in your crushing circuit costs between $10,000 and $50,000 in lost production, depending on your tonnage and material value. You face three persistent challenges with your current setup: inconsistent product gradation that fails to meet spec, excessive wear on liners and screens that drives maintenance budgets 1520% above projections, and the logistical headache of coordinating multiple OEMs for a single plant line. When your cone crusher is from one supplier and your screen deck from another, who takes responsibility for the bottleneck at 300 TPH? You need a singlesource solution that guarantees throughput, reduces recirculating load, and delivers a consistent cubical product. Can your current equipment deliver 95% uptime during peak season?
2. Product Overview
The ODM Crushing and Screening Equipment Manufacturer provides an integrated, modular processing plant designed for hard rock and aggregate applications. This system combines a primary jaw crusher, secondary cone crusher, and tripledeck vibrating screen into a single, synchronized workflow.
Operational Workflow:
- Feed Hopper & Feeder: Runofmine material (up to 600mm) is loaded into a heavyduty grizzly feeder, scalping off fines (40mm) to reduce wear on the primary crusher.
- Primary Crushing: The jaw crusher reduces material to a 150mm nominal product, with a hydraulic wedge adjustment for closedside setting (CSS) changes in under 5 minutes.
- Secondary Crushing & Screening: Material is conveyed to the cone crusher, which operates in closed circuit with the tripledeck screen. Oversize (+25mm) is recirculated; midsize (1025mm) is stockpiled; fines (010mm) are separated.
- Final Product Conveying: Three independent discharge conveyors allow simultaneous stockpiling of multiple fractions.
- Standard Package (ODM450C): $1,250,000 – $1,450,000 (includes jaw, cone, screen, conveyors, PLC, and 12month parts warranty).
- Premium Package: $1,550,000 – $1,750,000 (adds polyurethane screen media, chromemoly liners, remote monitoring system, and 24month full warranty).
- Turnkey Package: $2,100,000 – $2,400,000 (includes site survey, foundation design, installation supervision, commissioning, and operator training for 5 days).
- Dust suppression system (water spray or dry fog): $45,000
- Metal detector with automatic belt stop: $12,500
- Wireless remote control for all conveyors: $8,000
- Spare liner kit (jaw + cone): $65,000
- Basic (Annual): $18,000 – 2 site inspections, remote diagnostics, 10% discount on parts.
- Premium (Annual): $45,000 – 4 site inspections, 24/7 remote support, guaranteed 48hour parts delivery, priority service scheduling.
- Leasetoown: 3660 month terms, 4.56.5% APR (subject to credit approval).
- Deferred payment: 10% down, 90% after 90 days of commissioning.
- Tradein program: ODM accepts competing equipment at appraised value (up to $250,000 credit).
Application Scope: Ideal for mediumtolarge quarries (200500 TPH), concrete aggregate production, and road base material. Limitations: Not recommended for sticky clay materials exceeding 15% moisture content without a dedicated washing system.
3. Core Features
HeavyDuty Roller Bearing Cone Crusher | Technical Basis: Eccentric bushing design with spherical thrust bearings | Operational Benefit: Handles high eccentric throws (up to 30mm) for maximum reduction ratio without overheating | ROI Impact: Reduces recirculating load by 1218%, lowering conveyor wear and energy consumption by 810%.
Modular Screen Deck with Tensioned Polyurethane Media | Technical Basis: Highfrequency vibration (8501200 RPM) with adjustable amplitude | Operational Benefit: Eliminates blinding on wet or nearsize material, achieving 95% screening efficiency at 10mm aperture | ROI Impact: Extends screen media life from 4 weeks (wire cloth) to 1216 weeks, reducing annual media costs by $18,000$25,000.
Hydraulic CSS Adjustment System | Technical Basis: Dualacting hydraulic cylinders with position feedback sensors | Operational Benefit: Your operators can change product size in 35 minutes from a remote panel, without shims or manual tools | ROI Impact: Reduces changeover downtime from 45 minutes to 5 minutes, recovering 810 production hours per month.
Integrated PLC Control with Load Sensing | Technical Basis: Variable frequency drives (VFDs) on all conveyors and crusher motor | Operational Benefit: Automatically reduces feed rate when crusher amp draw exceeds 90% of rated capacity, preventing stall events | ROI Impact: Eliminates 90% of crusher stallrelated downtime, saving an estimated $40,000 annually in repair costs.
WearLiner Package with ChromeMoly Alloy | Technical Basis: 27% chrome white iron (ASTM A532 Class III) for jaw plates and cone liners | Operational Benefit: Achieves 8,00010,000 tons per liner set in abrasive granite (2025% silica content) | ROI Impact: Reduces liner change frequency by 30% compared to standard 18% manganese steel.
SingleSource Chassis with Integrated Walkways | Technical Basis: Structural steel frame with bolted connections and OSHAcompliant handrails | Operational Benefit: Eliminates the need for separate support structures and site welding; your team can install and commission in 5 days instead of 14 | ROI Impact: Saves $15,000$25,000 in site fabrication costs and 9 days of lost production.
4. Competitive Advantages
| Performance Metric | Industry Standard (MultiOEM) | ODM Integrated Solution | Advantage (% Improvement) |
| : | : | : | : |
| Uptime (Annual) | 8588% | 9496% | +89% |
| Recirculating Load | 2530% | 1518% | 40% |
| Changeover Time (CSS) | 45 minutes | 5 minutes | 89% |
| Screen Efficiency (10mm) | 8588% | 9395% | +78% |
| Installation Time | 1421 days | 57 days | 64% |
| Warranty Coverage | 12 months (per component) | 24 months (entire plant) | +100% |
5. Technical Specifications
| Parameter | Specification |
| : | : |
| Model | ODM450C (Primary/Secondary) |
| Capacity Range | 250450 TPH (depending on feed gradation and CSS) |
| Max Feed Size | 600mm (jaw) / 120mm (cone) |
| Power Requirements | 450550 kVA (total installed: 380 kW) |
| Primary Crusher | Jaw: 1,100mm x 850mm, 160 kW motor |
| Secondary Crusher | Cone: 1,300mm head diameter, 220 kW motor |
| Screen Deck | Tripledeck, 2.4m x 6.0m, 22 kW vibrator motor |
| Material Specifications | Frame: S355JR structural steel; Liners: 27% CrMo alloy |
| Physical Dimensions (L x W x H) | 28m x 4.5m x 6.2m (transportable in 3 containers) |
| Operating Weight | 145,000 kg (fully assembled) |
| Environmental Range | 20°C to +45°C; derated above 1,500m altitude |
6. Application Scenarios
Hard Rock Quarry (Granite) – Midwest USA | Challenge: A 350 TPH quarry was losing 12 hours per week to screen blinding on wet granite fines (8% moisture). The existing wire cloth lasted only 3 weeks, and the recirculating load was 32%, choking the cone crusher. | Solution: ODM installed the integrated plant with polyurethane screen media and loadsensing VFDs. The cone crusher was set to a 19mm CSS with a 10mm screen aperture. | Results: Recirculating load dropped to 17%. Screen media life extended to 14 weeks. Uptime increased from 82% to 95%. Annual maintenance costs reduced by $62,000.
Concrete Aggregate Production – Southeast Asia | Challenge: A contractor needed to produce 200,000 tons of 20mm and 10mm aggregate for a dam project within 6 months. The site had limited space and a 10day mobilization window. | Solution: ODM provided a containerized version of the plant, prewired and prepiped. Installation was completed in 6 days. The plant was configured to produce 20mm (primary) and 10mm (secondary) simultaneously. | Results: Production averaged 420 TPH, exceeding the target by 20%. The project was completed 3 weeks ahead of schedule. The contractor reported zero unscheduled downtime in the first 4 months.
Road Base Material – Australia | Challenge: A civil contractor required a consistent 20mm minus road base with a PI (Plasticity Index) below 6. The existing jawcone circuit produced excessive fines (5mm) at 35%, failing the specification. | Solution: ODM adjusted the cone crusher eccentric throw to 25mm and added a prescreen to scalp fines before the cone. The plant was run in open circuit for the primary and closed circuit for the secondary. | Results: Fines generation dropped to 22%, meeting the PI specification. The contractor saved $15 per ton on blending costs. The plant achieved 98% availability over the 8month contract.
7. Commercial Considerations
Equipment Pricing Tiers (Exworks, FOB port):
Optional Features:
Service Packages:
Financing Options:
8. FAQ
Q: Can the ODM plant handle recycled concrete or asphalt?
A: Yes, with modifications. For RAP (recycled asphalt), we recommend a lower crusher speed and a water spray system to prevent material buildup. For concrete, the standard configuration works, but we advise replacing the jaw liners with a highchrome option to handle rebar wear.
Q: What is the lead time for a standard ODM450C plant?
A: Current lead time is 1416 weeks from order confirmation. This includes fabrication, assembly, and factory testing. Expedited delivery (1012 weeks) is available for an additional 5% fee.
Q: How does the loadsensing system prevent crusher stalls?
A: The PLC monitors motor amperage in realtime. When amp draw reaches 90% of rated capacity, the VFD on the feed conveyor reduces belt speed by 20%. If amp draw continues to rise to 95%, the feed stops entirely. This prevents the crusher from being overloaded, which is the primary cause of stall events.
Q: What training do you provide for my operators?
A: Our Premium and Turnkey packages include a 5day onsite training program covering: daily startup/shutdown procedures, CSS adjustment, screen media replacement, liner wear monitoring, and basic PLC troubleshooting. We also provide a 200page operations manual and 12 months of remote support.
Q: Is the plant compliant with OSHA and EU safety standards?
A: Yes. The plant is designed to meet OSHA 1910 and EU Machinery Directive 2006/42/EC. All guards are interlocked, walkways have antislip grating, and emergency stops are located at 10meter intervals along the conveyors.
Q: What is the warranty on the crusher main shaft?
A: The main shaft on both the jaw and cone crusher carries a 5year warranty against manufacturing defects, provided the plant is operated within the specified parameters (max feed size, CSS range, and motor load). This is a standard industry term for ODM equipment.
Q: Can I integrate my existing conveyors or screen with the ODM plant?
A: Technically, yes, but we do not recommend it. The ODM plant is designed as a synchronized system. Using thirdparty components often leads to mismatched belt speeds, incorrect chute angles, and reduced overall efficiency. We offer a retrofit package that includes adapters and a PLC reprogram, but this typically reduces the overall warranty to 12 months.