1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? For plant managers and contractors, the crushing and screening circuit is often the source of critical bottlenecks. Common challenges include:
High Maintenance Costs: Frequent component wear, especially in abrasive environments, leads to excessive parts spending and labor hours.
Unscheduled Downtime: Unplanned stoppages for repairs or blockages disrupt the entire material flow, costing thousands per hour in lost production.
Inconsistent Product Gradation: Outofspec material results in product rejection, recrushing cycles, and wasted energy.
Rigid Plant Configuration: Fixed systems cannot adapt to changing feed material or final product requirements, limiting operational flexibility.
Rising Energy Consumption: Inefficient drives and poorly optimized processes directly increase your most variable operating cost.

Is your current equipment addressing these issues, or is it contributing to them? A strategic investment in purposeengineered ODM crushing and screening equipment is not merely a capital purchase; it is a direct intervention on your operational P&L.

2. PRODUCT OVERVIEW

ODM (Original Design Manufacturer) crushing and screening equipment refers to a comprehensive range of machinery—including jaw crushers, cone crushers, impact crushers, vibrating screens, and feeders—designed and built from the ground up by a single manufacturing entity. This integrated approach ensures component harmony from primary feed to final product stockpiling.

Operational Workflow:
1. Primary Reduction: Feed material is introduced to a robust primary crusher (e.g., jaw or gyratory) for initial size reduction.
2. Secondary/Tertiary Crushing: Material is conveyed to cone or impact crushers for further refinement to the target intermediate size.
3. Material Screening: Vibrating screens separate crushed material into specified gradations.
4. ClosedCircuit Processing: Oversize material is recirculated back to the crushers for further processing, ensuring efficiency and specification adherence.
5. Stockpiling: Correctly sized fractions are conveyed to designated stockpiles.

Application Scope & Limitations:
This equipment is engineered for highvolume aggregate production, mining operations, and construction & demolition (C&D) recycling. Optimal performance is achieved within stated feed size, hardness (e.g., Wi < 25), and moisture content limits. It is not suitable for ultrafine grinding (sub10 mesh) without specialized circuit configuration.

3. CORE FEATURES

Patented Chamber Geometry | Technical Basis: Optimized kinematics & cavity profile | Operational Benefit: Higher reduction ratio per pass with reduced risk of bridging or packing | ROI Impact: Lower circulating load increases throughput by 815%, reducing energy cost per ton

Unified PLC Control System | Technical Basis: Centralized automation with condition monitoring sensors | Operational Benefit: Enables realtime adjustment of CSS, stroke, and speed from a single interface; provides early fault diagnostics | ROI Impact: Reduces operator oversight needs by an estimated 30% and prevents catastrophic failures

Modular Wear Component System | Technical Basis: Standardized, reversible/interchangeable wear parts (liners, blow bars) | Operational Benefit: Dramatically reduces part changeout time; inventory simplification | ROI Impact: Field data shows a 40% reduction in maintenance downtime hours yearoveryear

Hybrid Power Flexibility | Technical Basis: Directdrive crushers & screens configurable for dieselelectric or full electric prime power | Operational Benefit: Enables operation in remote sites or connection to grid power where available for lower fuel costs | ROI Impact: Provides fuel savings up to 35% when operating on grid power versus dieselonly systems

HeavyDuty Vibrating Mechanism | Technical Basis: HighGforce exciter drives with labyrinth seals & oversized bearings | Operational Benefit: Sustains consistent screen stratification under heavy load; handles sticky or damp material better than standard units | ROI Impact: Improves screening efficiency by up to 12%, decreasing product contamination

Integrated Dust Suppression Manifold | Technical Basis: Preplumbed water spray bars with adjustable nozzles at key transfer points | Operational Benefit: Significantly mitigates dust generation at source without external retrofitting | ROI Impact: Lowers water consumption by targeted application and supports regulatory compliance

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Benchmark | ODM Solution Performance | Advantage (% Improvement) |
| : | : | : | : |
| Tons per Hour (TPH) per kW/h | Baseline (100%) Varies by application| Field data indicates consistent output above benchmark across duty cycles| +10% to +18% |
| Wear Part Life (Abrasive Rock) Manganese Liners / Blow Bars| Standard alloy life cycle set as baseline| Proprietary alloy & heat treatment extends service intervals| +25% to +50% |
| Mean Time Between Failure (MTBF) Drives & Bearings| Average industry MTBF for major components| Extended MTBF through overspecification of bearings & drive components| +30% |
| Setup / Reconfiguration Time (Portable Plants)| Baseline established from common competitor models| Quickdisconnect hydraulic lines & pinandwedge locking systems reduce time| 40% time reduction |
| Sound Power Level (dBA) at 10m| Typical permitted site levels (~85 dBA)| Engineered enclosures & damping materials reduce emitted noise| 6 dBA reduction |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Models available from 150 TPH pilotscale plants to 1,200+ TPH stationary installations.
Power Requirements: Primary plant configurations require from 150 kVA to 800 kVA depending on scale; hybrid options accept both ~400V/50Hz/60Hz electrical and Tier 4 Final/V Stage diesel power packs.
Material Specifications: Highstrength welded steel frames (ASTM A572); Crusher jaws/cones/liners in premium manganese steel (14%18%); Screen decks in hightensile wire cloth or polyurethane panels.
Physical Dimensions (Example Primary Jaw Crusher): Feed opening: 1,200mm x 800mm; Total weight: ~62,000 kg; Transport dimensions compliant with global road regulations.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +50°C; dust and weatherprotected electrical components standard (IP65 rating).

6. APPLICATION SCENARIOS

Granite Aggregate Quarrying | Challenge: A Southeast Asian quarry faced consistently high wear costs on tertiary cone crushers processing abrasive granite (~22 Wi), causing budget overruns and quarterly downtime for liner changes. |

Solution Implementation of an ODM multicylinder hydraulic cone crusher with patented chamber design and enhanced liner alloy.| Results Liner service life increased from approximately 550 hours to over 800 hours—a 45% improvement—while maintaining a consistent 25mm product. Annual consumables cost was reduced by an estimated USD $42,000.

Urban C&D Recycling Operation Challenge An urban recycling yard needed greater flexibility to process highly variable feed—from concrete slabs to reinforced asphalt—and required rapid setup/teardown due to limited site space.| Solution A fully modular ODM closedcircuit impact crusher and screen plant with quicksetup features was deployed.| Results The plant achieves full operational status within one hour of arrival on site. The ability to adjust rotor speed and apron gap settings allows operators to produce three different spec products daily based on incoming material mix.

7. COMMERCIAL CONSIDERATIONS

ODM crushing and screening solutions are offered across three primary tiers:

1. Standard Production Line: Highvalue core equipment designed for reliability in common applications (e.g., limestone). Competitive capital expenditure focus.
2. HighAbrasion Package: Includes upgraded wear materials, heavierduty bearings,and enhanced lubrication systems for hard rock applications (~18+ Wi). Carries a moderate premium over standard lines with demonstrable lower operating cost.
3. Fully Modular / Portable Systems: Engineered for frequent relocation with quickdisconnect conveyorsand integrated hydraulic leveling/jacking.Premium pricing reflects advanced engineeringfor mobility.

Optional features include advanced telemetry packagesfor remote monitoring,fuelefficient gensets,and automated metal detection/tramp relief systems.Service packages range from basic warranty supportto comprehensive planned maintenance contracts that include partsand labor.Financing options including operating leasesand rentaltoown programs are availableto match project cash flow requirements.

8.FAQ

Q What level of technical expertise is requiredto operate this equipment?
A The unified control systemis designedfor intuitive use.Field trainingis providedto ensure your team can manage daily operations.Electrical requirements follow international standards(IEC).

Q How does this equipment integratewith our existing conveyorsand feeders?
A Our engineering team conducts presale interface reviews.All major connection points(discharge height,motor controls)are designedto common industry specifications.Minimal adaptationis typically required.

Q What is the typical lead timefrom orderto commissioning?
A Lead times varyby model complexityand customization.For standard production line models,the lead timeis typically between1624 weeks.Portable plants often have shorter lead times.Detailed schedulesare provided upon project definition.

Q Are performance guaranteesoffered?
A Yes.Basedon agreedupon feed material analysiswe provide guaranteed throughputcapacityand final product gradation curveswithin defined parameters.This forms partof the commercial contract.

Q What does the standard warrantycover?
A The standard warrantyprovides coveragefor defectsin materialsand workmanshipfor one yearfrom commissioningor eighteen monthsfrom shipmentwhichever comes first.Wear partsare excludedbut coveredunder separatewear life agreements.

Q Can you provide supportfor nonEnglish speakingoperators?
A Yes.All critical control interfacescan be configuredin multiple languages.Comprehensive operationand maintenance manualsare availablein local languagesas partof our delivery package.Field service technicianswith local language capabilitycan be arranged.

Q What arethe key factorsin determiningthe correctcrushing circuitfor our needs?
A Our selection processis basedon four critical inputsfeed material characteristics(abrasivenesshardness silica content),required hourly throughputdesired endproduct gradationsand any specific site constraints(mobilityspacepower).We conductthis analysisas partof our initial proposal development