1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, the core challenges in primary crushing often stem from the initial reduction stage. Titik kesakitan biasa termasuk:

High PerTon Cost: Inefficient crushing chambers and excessive wear part consumption directly increase your cost per ton of produced aggregate.
Masa Henti Tidak Berjadual: Premature component failure or the need for frequent, complex adjustments halts your entire processing line, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Pengendalian Makanan Tidak Konsisten: Merapatkan, pengasingan, and difficulty processing variable feed sizes (from fines to large slabs) lead to chokeups, daya pengeluaran berkurangan, and increased equipment stress.
Excessive Maintenance Labor: Designs that require frequent, manual greasing or lengthy procedures for wear part inspection and replacement tie up skilled personnel on reactive tasks.
Had Konfigurasi Tegar: Fixed plant designs that cannot adapt to changing feed material characteristics or final product specifications limit your operational flexibility and market responsiveness.

Persoalan utama ialah: how can you establish a more reliable, cekap, and profitable primary crushing foundation? The solution begins with selecting the right primary stone crusher plant.

2. GAMBARAN KESELURUHAN PRODUK

This product line comprises stationary and semistationary primary jaw crusher plants engineered for the first reduction stage of hard rock (granit, basalt) dan agregat kasar. The plant integrates a robust jaw crusher with a heavyduty vibrating grizzly feeder (VGFF VGF) and necessary onboard conveyors onto a single chassis.

Aliran Kerja Operasi:
1. Suapan & Scalping: Runofquarry material is dumped into the vibrating grizzly feeder (VGFF VGF), which simultaneously feeds the crusher at a controlled rate and scalps out undersize material to bypass the crusher, improving overall efficiency.
2. Pengurangan utama: The core jaw crusher utilizes compressive force to break large stones against a fixed jaw plate. A steep nip angle and optimized kinematics ensure aggressive bite and high reduction ratios.
3. Pelepasan & Pengangkutan: Crushed material is discharged at a specified CSS (Tetapan sampingan tertutup) onto an integral product conveyor for transport to the next stage in your processing circuit.

Skop Permohonan & Batasan:
Skop: Ideal untuk penghancuran utama dalam kuari, perlombongan, dan projek pembinaan berskala besar. Suited for highabrasion materials where durability is critical.
Batasan: Not designed as a finished product solution; output requires secondary/tertiary crushing for most specification aggregates. Maximum feed size is determined by crusher model opening. Memerlukan stabil, prepared ground for setup.

3. CIRI TERAS

Ruang Penghancuran Dalam & Kinematik Agresif | Asas Teknikal: Steep nip angle design combined with high inertia flywheels | Faedah Operasi: Enables effective processing of larger feed blocks with fewer choke points, increasing usable capacity | Kesan ROI: Reduces need for preblasting or secondary breaking, lowering drilling/blasting costs by an estimated 1015%.

Penyumpan Grizzly Bergetar Tugas Berat (VGFF VGF) | Asas Teknikal: Unitized vibrator assembly with adjustable grizzly bar section | Faedah Operasi: Provides consistent material flow to the crusher cavity while removing fines, preventing overload and reducing jaw plate wear on softer material | Kesan ROI: Meningkatkan daya pengeluaran loji keseluruhan dengan 812% by optimizing crusher load and can extend jaw liner life.

Pelarasan Hidraulik & Sistem Penjelasan | Asas Teknikal: Integrated hydraulic rams for toggle tensioning and chamber clearing | Faedah Operasi: Allows operators to adjust CSS quickly for product size changes and safely clear blockages without manual intervention | Kesan ROI: Mengurangkan masa henti untuk pelarasan/pembersihan lebih 70%, translating to hundreds of recovered production hours annually.

Rekaan Bahagian Pakai BoltOn & Platform Akses | Asas Teknikal: Modular jaw dies secured with standard bolts; full perimeter access platforms | Faedah Operasi: Enables safer, faster liner changes during scheduled maintenance windows without specialized lifting equipment inside the chamber | Kesan ROI: Mengurangkan masa pertukaran pelapik sehingga 50%, mengurangkan kos buruh dan meningkatkan ketersediaan loji.

Pelincir Berpusat & Sistem Kawalan PLC | Asas Teknikal: Automated grease lubrication to key bearings; programmable logic controller with safety interlocks | Faedah Operasi: Ensures critical bearings receive correct lubrication without operator reliance; provides monitoring of key functions like power draw and temperature | Kesan ROI: Menghalang kegagalan galas bencana; data lapangan menunjukkan a 30% reduction in lubricationrelated component issues.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Penyelesaian Loji Penghancur Rahang Utama Kami | Kelebihan Berdokumen |
| : | : | : | : |
| Tan sejam (Tph) Kecekapan (pada CSS yang sama) | Garis dasar 100% (Bergantung Model) | Hingga 115120% of comparable class models | +1520% penambahbaikan |
| Jaw Liner Life (dalam granit yang kasar) ~500600 hrs MTBF| ~500600 hrs MTBF| 650750 hrs MTBF| +2025% hayat perkhidmatan yang lebih lama |
| Total Energy Consumption setiap tan dihancurkan| Garis dasar 100% kWj/tan| Kira -kira 9295 kWj/tan| 58% kos tenaga yang lebih rendah |
| Min Masa Untuk Membaiki (MTTR) for liner change| ~24 manhours| ~1214 manhours| ~45% faster serviceability |
| MTBF = Mean Time Between Failures |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 150 TPH berakhir 900 TPH final output capacity.
Pembukaan Suapan Penghancur: Sizes from 900mm x 600mm up to 1500mm x 1300mm.
Keperluan kuasa: Jumlah kuasa loji terpasang daripada 150 kW kepada 400 kW bergantung pada konfigurasi. Bekalan standard pada 400V/50Hz atau boleh disesuaikan.
Spesifikasi Bahan: Dibuat daripada keluli tegangan tinggi (S355JR+). Jaw plates available in multiple manganese steel grades (14%,18%,22%) tailored to abrasiveness.
Dimensi Fizikal (tipikal): Panjang lebih kurang. ~15m – ~22m; Lebar lebih kurang. ~3m – ~4m; Tinggi lebih kurang. ~4m – ~5m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Sambungan sistem penindasan habuk adalah standard.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: An existing quarry needed to increase primary output by 40% but faced space constraints limiting major layout changes. Their legacy plant required excessive maintenance time.
Penyelesaian: Implementation of a highcapacity primary jaw crusher plant with an integrated prescalper on a compact chassis footprint.
Keputusan: Achieved the targeted throughput increase within the existing feed area. Reduced monthly scheduled maintenance hours by onethird due to improved access features.

Basalt Aggregate Production for Highway Construction

Cabaran: Highly abrasive basalt was causing premature wear on competitor equipment (650 hrs average), allowing accurate maintenance scheduling that eliminated unplanned stoppages during peak construction periods.

7. PERTIMBANGAN KOMERSIL

Our private label stone crusher plants are offered under three main tiers:

1. Tahap Pengeluaran Standard: Highreliability core configuration ideal for consistent feed materials—includes basic PLC controls, manual CSS adjustment option, sistem pelincir berpusat (Hydraulic adjustment optional).
2. Tahap Ketersediaan Tinggi: Recommended for demanding multishift operations—adds full hydraulic adjustment/clearing system, penderia pemantauan bahagian haus automatik, extended warranty on major castings (Pilihan).
3. Custom Project Tier Engineeredtoorder solutions incorporating specific feeder lengths discharge heights conveyor configurations or specialized wear materials

Ciri Pilihan Termasuk:
Onboard diesel/electric dualpower module
Dust encapsulation systems
Advanced telemetry packages

Service Packages range from basic commissioning support through comprehensive annual maintenance contracts including guaranteed parts delivery schedules

Financing options are available including straight purchase capital lease or productionbased rentalto own agreements structured through our financial partners

Soalan Lazim

Q What is required at my site prior installation?
A A level stable compacted base capable of supporting total dynamic load plus adequate space around unit safe operation service access Provision threephase electrical power connection point within specified cable length

Q How does this integrate with my existing secondary tertiary circuit?
A Our engineering team will review your current flow sheet specifications ensure proper matching capacity product sizing We provide standard discharge conveyor heights adapt most common downstream equipment

Q Apakah penghantaran masa utama yang biasa?
A For Standard Tier configurations lead time typically weeks following order confirmation Custom configurations require detailed engineering review will have projectspecific timeline provided quotation

Q Adakah alat ganti sedia ada?
A Yes As manufacturer maintain comprehensive inventory critical wearing structural parts We commit hour response time quote requests expedited shipping options minimize potential downtime events

Q Bolehkah anda memberikan jaminan prestasi?
A Yes performance metrics based agreedupon material testing sample Guarantees regarding minimum throughput maximum power consumption wear rates established contractually prior purchase