1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin projek anda? Managing a crushing and screening operation presents persistent challenges that directly impact your bottom line. Pertimbangkan senario biasa ini:
Kos Penyelenggaraan Tinggi & Masa Henti Tidak Berjadual: Frequent component failures and reactive repairs lead to costly work stoppages. Can your budget withstand the dual hit of parts replacement and lost production?
Aliran Bahan Tidak Cekap & Kemacetan: Mismatched equipment capacities or poor plant layout result in idle crushers waiting for screens, or viceversa. How much potential throughput are you sacrificing daily?
Spesifikasi Produk Akhir yang tidak konsisten: Fluctuations in gradation and contamination reduce product value and lead to rejected loads, damaging client relationships and revenue.
Rising Operational Complexity & Kos buruh: Does running your plant require constant manual adjustment and oversight, tying up skilled personnel on routine tasks instead of optimization?
Haus Pantas dalam Aplikasi Melelas: The financial burden of constantly replacing liners, skrin, and wear parts in highabrasion environments can be staggering.

Jika isu ini terdengar biasa, the solution lies not in a single machine, but in a cohesive system designed from the ground up for synchronized performance. The right wholesale crushing and screening equipment package is engineered to address these exact pain points.

2. GAMBARAN KESELURUHAN PRODUK

Barisan produk ini merangkumi lengkap, semifixed, or modular crushing and screening plants available for wholesale procurement. These integrated systems are designed for highvolume aggregate production, prebeneficiation perlombongan, dan C&D kitar semula. Aliran kerja operasi direka bentuk untuk pemprosesan bahan berterusan:

1. Pengurangan saiz utama: Raw feed material is reduced by a primary crusher (mis., rahang atau gyratory) kepada saiz yang boleh dibawa.
2. PraSkrining & Penghalaan: A primary screen separates fines and directs onsize material to later stages, optimizing crusher load.
3. Penghancuran Menengah/Tertiari: Cone or impact crushers further reduce material to the target specifications in closedcircuit with screens.
4. Saiz Akhir & Stok: Multiple deck screens precisely sort crushed material into specified grades, yang kemudiannya dihantar ke stok simpanan yang ditetapkan.

Skop Permohonan: Sesuai untuk pengkuarian hightonnage, largescale mining precrushing, dan projek infrastruktur utama yang memerlukan konsisten, spec aggregate.
Batasan: These are capitalintensive systems designed for stationary or semipermanent installation. They are not suitable for smallscale, highly mobile contract crushing requiring daily relocation.

3. CIRI TERAS

Sistem Kawalan Proses Pintar | Asas Teknikal: Automasi berasaskan PLC dengan algoritma pengurusan beban | Faedah Operasi: Monitors crusher power draw and feed rates to prevent overloads and optimize throughput automatically | Kesan ROI: Reduces operator intervention requirements by up to 40% and increases average throughput by 815% through consistent operation.

Unified Chassis Modular Design | Asas Teknikal: Pra-kejuruteraan, modul bolttogether untuk penghancur, skrin, dan penghantar | Faedah Operasi: Dramatically reduces plant setup and relocation time compared to traditional fixedbase construction | Kesan ROI: Mengurangkan kos buruh pemasangan mengikut anggaran 30% and minimizes revenue loss during plant repositioning.

HeavyDuty Component Standardization | Asas Teknikal: Common bearing housings, hydraulic components, and drive systems across multiple machine types | Faedah Operasi: Simplifies maintenance training and reduces required spare parts inventory | Kesan ROI: Lowers lifetime maintenance costs by an average of 18% and improves repair turnaround time.

Advanced Wear Protection Layout | Asas Teknikal: CADoptimized wear part geometry using AR400/500 steel or ceramic composites | Faedah Operasi: Extends service intervals for liners, Bar Blow, and screen media in abrasive applications | Kesan ROI: Directly reduces consumable parts cost per ton by up to 25%, berdasarkan data lapangan.

Centralized Greasing & Sistem Pelincir | Asas Teknikal: Automatik, programmable lubrication system with feed lines to critical bearing points | Faedah Operasi: Memastikan pelinciran galas yang optimum tanpa campur tangan manual, mencegah kegagalan pramatang | Kesan ROI: Mitigates a leading cause of unscheduled downtime, potentially saving hundreds of production hours annually.

Manifold Penindasan Habuk Bersepadu | Asas Teknikal: Strategically placed spray nozzles powered by an onboard pump system | Faedah Operasi: Effectively controls dust at transfer points without requiring extensive external infrastructure | Kesan ROI: Helps maintain regulatory compliance and improves site working conditions, mengelakkan kemungkinan denda.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Purata) | Our Wholesale Crushing & Penyelesaian Saringan | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Tonnage per Maintenance Hour (TPMH)¹| 850 950 TPMH| 1,150 1,250 TPMH| +25% |
| Persediaan Loji / Commissioning Time²| 1014 hari-hari| 68 hari-hari| 40% |
| Power Consumption per Ton Processed³| ~0.85 kWj/t| ~0.72 kWh/t| 15% |
| Pakai Part Life (Granit Lelas)⁴| ~120k Tons (Mangan)| ~150k Tons (Composite)| +25% |

(¹Based on comparable midsize cone crusher circuit data;²For modular plant relocation;³System average under similar load;⁴Secondary stage concave/mantle life)

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti Sistem: Boleh dikonfigurasikan daripada 300 ke atas 1,200 Ton metrik sejam (tph), bergantung pada kekerasan bahan suapan (Indeks Kerja Bon) and final product size.
Keperluan Kuasa Utama: Total connected power typically ranges from 450 kW kepada 1.2 MW for a full circuit; designed for grid connection or highcapacity gensets.
Spesifikasi Bahan: Dibuat daripada keluli tegangan tinggi (S355J2); Critical wear components utilize AR500 steel plate or OEMequivalent manganese/cast composite alloys.
Dimensi Fizikal (Modular): Individual module dimensions standardized for transport; typical max module size L12m x W3m x H4m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; dust protection rating of IP55 on electrical components; can be specified with coldclimate packages (sistem pelincir yang dipanaskan).

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: A quarry needed to increase annual production by 35% but faced space constraints that prevented traditional plant expansion using disparate equipment.
Penyelesaian: Implementation of a compact tertiary crushing & screening module that integrated seamlessly with existing secondary output via overland conveyor.
Keputusan: Achieved the target tonnage increase within the same footprint within six weeks of commissioning.

Kontraktor Infrastruktur Berskala Besar

Cabaran: A contractor building a major highway required multiple spec aggregates across a long project corridor but wanted to avoid repeated mobile plant setup/teardown cycles.
Penyelesaian: Procurement of two semifixed modular crushing plants that were relocated twice along the project route as work progressed.
Keputusan: Reduced total aggregate cost by an estimated $0.85/ton compared to purchased materials while maintaining complete control over gradation schedules.

Iron Ore PreBeneficiation Circuit

Cabaran: An iron ore mine experienced excessive energy consumption in its grinding mill due to inconsistent feed size from its old primary crushing station.
Penyelesaian: Installation of a new primary jaw crushing module paired with a heavyduty scalping screen module ahead of the mill circuit.
Keputusan: Achieved more consistent mill feed (100mm), resulting in measured grinding circuit energy savings of approximately $0.11 setiap tan yang diproses.

7. PERTIMBANGAN KOMERSIL

Our wholesale crushing equipment is offered under clear commercial structures:

Peringkat Harga:
Tier I – Base Plant Package – Includes primary unit(s), basic screening module(s), walkway access structures
Tier II – Performance Package – Adds advanced automation control system (Plc), upgraded dust suppression package
Tier III – Turnkey Package – Includes all conveyors/interconnects switchgear/power distribution panel

Ciri Pilihan / Naik taraf
Onboard diesel generator power modules
Hydraulic lifting legs / selferecting crane packages
Specialized wear liners for ultraabrasive applications

Pakej Perkhidmatan
12month comprehensive warranty covering parts/labor
Extended support agreements providing scheduled inspections/parts discounts

We offer flexible financing options including capital lease operating lease structures tailored align with project cash flow timelines

Soalan Lazim

What level of site preparation is required before delivery?

Our modular systems require prepared subbase capable supporting point loads as specified engineering drawings Minimal concrete foundations typically required only anchor bolts reducing civil works cost time

How does this equipment integrate with our existing conveyors stackers?

Standardized discharge heights belt widths ensure compatibility most common stockpile conveyor systems Interface drawings provided advance facilitate seamless integration into your current material flow

What typical lead times apply wholesale orders?

Lead times vary based complexity configuration Standard mediumcapacity aggregate plants typically available within weeks months following order confirmation Custom configurations may require additional engineering time

Are operator training maintenance manuals included purchase?

Yes comprehensive documentation provided includes detailed operation manuals parts books schematic diagrams We also recommend structured onsite training program conducted commissioning engineers ensure your team achieves proficiency quickly

What financing options available commercial buyers?

We work several reputable industrial equipment finance providers offer range solutions including finance leases operating leases term loans Structure chosen depends factors tax treatment balance sheet objectives cash flow profile