1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing a stone quarry operation where unpredictable equipment performance directly impacts your bottom line? Common challenges include inconsistent final product gradation leading to rejected loads, excessive wear part costs from abrasive feed material, and unplanned downtime for maintenance that halts your entire production line. Each hour of stoppage represents significant lost revenue. Tambahan pula, inefficient power consumption per ton of processed aggregate erodes profit margins, while inflexible plant configurations struggle to adapt to changing market demands for different stone sizes. Bagaimana anda boleh mencapai kebolehpercayaan, highvolume output with predictable operating costs and the flexibility to meet various product specifications? The solution lies in a precisely engineered primary crushing station.

2. GAMBARAN KESELURUHAN PRODUK

This white label primary crushing plant is a heavyduty, stationary solution designed for the initial reduction of blasted quarry rock (dari 900mm ke 150250mm). It forms the critical first stage in any aggregate production circuit.

Aliran Kerja Operasi:
1. Suapan: Dump trucks or wheel loaders deposit shot rock into a vibratory grizzly feeder.
2. PraSkrining: The grizzly section removes natural fines and subsize material, memintas penghancur untuk meningkatkan kecekapan dan mengurangkan haus.
3. Penghancuran utama: Oversize material is conveyed into a robust jaw crusher for compressive reduction.
4. Primary Stockpile: Crushed material is discharged via a main conveyor to a surge pile for downstream processing.

Skop Permohonan: Ideal untuk memproses granit, basalt, batu kapur, dan agregat kasar yang lain. Ia direka bentuk untuk berterusan, hightonnage operations in fixedlocation quarries.

Batasan: This is a primary stage unit; achieving specification aggregates requires secondary and tertiary crushing circuits. Feed size must comply with the crusher’s maximum accepted dimensions.

3. CIRI TERAS

Struktur BoltTogether Modular | Asas Teknikal: Pra-kejuruteraan, heavy steel modules with machined connection points. | Faedah Operasi: Reduces site installation time and civil work costs by up to 40% compared to weldedonsite designs. Mendayakan konfigurasi semula atau penempatan semula pada masa hadapan. | Kesan ROI: Faster commissioning generates revenue sooner and lowers total project capital expenditure.

Penyumpan Grizzly Bergetar Tugas Berat (VGFF VGF) | Asas Teknikal: Robust eccentric shaft drive with adjustable throw. | Faedah Operasi: Memastikan konsisten, controlled feed into the crusher cavity, eliminating bridging and optimizing crusher fill for maximum throughput. | Kesan ROI: Prescreening of fines increases effective crusher capacity by 1015%, directly boosting tonsperhour output.

HighCapacity Jaw Crusher with Quarry Design | Asas Teknikal: Ruang penghancur simetri dalam, large feed opening, and optimized nip angle. | Faedah Operasi: Provides high reduction ratio and minimizes slabby product. Generates a wellgraded, consistent output product ideal for secondary feed. | Kesan ROI: Uniform product shape reduces wear on downstream conveyors and crushers, lowering overall operating costs.

Centralized Greasing & PLC Control Station | Asas Teknikal: Automated lubrication system with failsafes and programmable logic controller for motor management. | Faedah Operasi: Ensures critical bearings receive proper lubrication on timed intervals, memanjangkan hayat komponen. Allows singlepoint monitoring of motor amps, suhu, and feeder rate. | Kesan ROI: Menghalang kegagalan galas bencana, reducing unscheduled downtime. Allows operators to optimize power draw for energy savings.

Wear Part Accessibility & Penyeragaman | Asas Teknikal: Crusher designed with rear hydraulic toggle tensioning and cheek plate wedges. | Faedah Operasi: Enables faster jaw die replacement and liner changes without special tools. Uses commonly available, standardized wear parts. | Kesan ROI: Reduces maintenance window duration by approximately 30%, meningkatkan ketersediaan tumbuhan. Lowers longterm parts inventory costs.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Purata) | White Label Primary Plant Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif)| 9294% | 96%+ (dengan penyelenggaraan yang dirancang) | +3% (+200+ waktu operasi/tahun) |
| Tan sejam setiap kW| 8 10 tph/kW (varies by rock)| 9 12 tph/kW (aliran yang dioptimumkan)| +12% peningkatan purata |
| Pakai Kehidupan (Rahang Mati)| Manganese lasts 90120k tons (granit) | Premium Manganese lasts 110140k tons (granit)| +20% hayat perkhidmatan yang dilanjutkan |
| Pemasangan & Masa Pentauliahan| 812 minggu (kimpalan medan) | 57 minggu (boltup modular) | ~40% pengurangan masa |

5. SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Direka untuk pemprosesan daripada 400 ke 1,200 Ton metrik sejam (MTPH), depending on feed material and product size setting.
Keperluan kuasa: Jumlah kuasa yang disambungkan biasanya terdiri daripada 250 kW kepada 400 kW for crusher, penyuap, dan pemacu penghantar.
Spesifikasi Bahan: Constructed from ASTM A36 steel; wear components use ASTM A128 Grade BHN manganese steel.
Pembukaan Suapan Penghancur: Options from 1m x .8m up to .5m x .6m.
Dimensi Fizikal (lebih kurang): Panjang: ~18m; Lebar: ~4m; Ketinggian: ~6m (berbeza mengikut model).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Sambungan sistem penindasan habuk adalah standard.

6. SENARIO APLIKASI

Pengembangan Kuari Granit

Cabaran: Kuari sedia ada diperlukan untuk meningkatkan daya pengeluaran utama sebanyak 35% without expanding its footprint or major civil works.
Penyelesaian: Implementation of our white label primary crushing plant with a larger jaw crusher model and highcapacity VGF within the modular design.
Keputusan: Achieved the targeted throughput increase of 35%. Modular installation minimized disruption to existing operations during tiein.

Pengeluar Agregat Batu Kapur

Cabaran: High moisture content in feed material caused frequent clogging in the previous primary system’s prescreen section.
Solution Deployment of our white label plant featuring a steppeddeck grizzly section on the VGF combined with adjustable screen bar openings.
Results Material clogging incidents reduced by over 90%. Plant operates consistently regardless of seasonal moisture variations

7 PERTIMBANGAN KOMERSIL

Pricing is structured into three core tiers based on capacity:
Tahap : Base model up to MTPH includes standard jaw crusher VGF basic PLC controls
Tier Midrange model MTPH includes heavierduty structure premium jaw crusher automated greasing advanced PLC
Tier Highcapacity model + MTPH includes all Tier features plus integrated metal detection tramp iron relief system

Optional Features Upgraded dust suppression packages rock breaker boom system remote monitoring telemetry extended wear part warranties

Service Packages Choose from annual inspection plans comprehensive preventive maintenance contracts or payasyougo technical support

Financing Options Flexible commercial leasing structures operating lease agreements or tailored financing through our partner institutions are available

8 Soalan Lazim

What are my options if my feed rock is highly abrasive?
We recommend specifying our premium manganese steel option for all wear parts which field data shows improves service life by in highly abrasive applications like quartzite or trap rock

How does this plant integrate with my existing secondary circuit?
The plant is designed with standardized discharge height conveyor widths and electrical voltage requirements Integration points are clearly defined Our engineering team can review your layout specifics

Apakah masa utama biasa dari pesanan kepada pentauliahan?
For standard models lead time is weeks depending on configuration Final site commissioning requires days with our supervision

Adakah alat ganti sedia ada?
Yes A core inventory of wear parts mechanical spares is maintained globally We guarantee availability of critical spares within hours via our logistics network

Apakah latihan yang disediakan untuk pasukan operasi kami?
We provide comprehensive onsite operational training covering startup/shutdown procedures daily checks basic troubleshooting safety protocols Documentation includes detailed manuals