1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, the core challenges in primary crushing often stem from equipment not engineered for the specific demands of a white label operation. Pertimbangkan titik kesakitan biasa ini:
High PerTon Cost: Inefficient crushing chambers and suboptimal kinematics lead to excessive power draw per tonne of processed material, secara langsung memberi kesan kepada keuntungan anda.
Masa Henti Tidak Berjadual: Kegagalan komponen yang kerap, particularly in bearings and wear parts not suited for continuous, highimpact duty, hentikan keseluruhan baris pemprosesan anda.
Penggredan Output Tidak Selaras: Poor chamber design and unreliable adjustment systems result in an unpredictable product size distribution, causing bottlenecks in secondary stages and failing to meet spec.
Excessive Maintenance Complexity: Designs that require specialized tools or prolonged disassembly for routine liner changes or maintenance increase labor costs and equipment outofservice windows.
Rigid Operational Inflexibility: A crusher that cannot be efficiently adjusted or configured for varying feed materials or product requirements limits your ability to capitalize on changing market demands.

Persoalan utama ialah: bagaimana anda boleh selamat dipercayai, highyield primary crushing capacity without the premium brand price tag, while maintaining performance standards that keep your project on schedule and budget?

2. GAMBARAN KESELURUHAN PRODUK

The White Label Stone Crusher Machine is a heavyduty, primary jaw crusher engineered for quarrying, perlombongan, dan aplikasi kitar semula perobohan. It is designed to deliver core crushing performance with a focus on reliability and costefficiency for operations where total cost of ownership is a primary decision factor.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Bahan suapan besar (sehingga pembukaan suapan yang ditentukan) is deposited into the vibrating grizzly feeder (pilihan), yang memintas denda untuk mengoptimumkan pemuatan ruang.
2. Pengurangan utama: Material enters the aggressive crushing chamber where a highstrength moving jaw compresses it against a fixed jaw, achieving the initial size reduction.
3. Pelepasan: Bahan hancur keluar melalui bukaan pelepasan di bahagian bawah ruang. Tetapan sisi tertutup (CSS) is hydraulically adjustable to control final product size.
4. Aliran bahan: The crushed aggregate is conveyed to the next stage in your processing circuit.

Skop Permohonan & Batasan:
Skop: Ideal untuk pengurangan utama batuan keras (granit, basalt), Sungai kerikil, and construction demolition concrete. Suitable for stationary plants and mobile tracked/wheeled setups.
Batasan: Not designed as a standalone fine crusher; requires secondary/tertiary stages for small aggregate production. Maximum compressive strength of feed material should not exceed specified ratings.

3. CIRI TERAS

Ruang Penghancuran Dalam | Asas Teknikal: Extended nip angle and optimized geometry | Faedah Operasi: Increases volume per cycle for higher potential throughput and promotes interparticle crushing | Kesan ROI: Data medan menunjukkan sehingga satu 8% improvement in throughput rates compared to standarddepth chambers of similar inlet size.

Perhimpunan Galas Tugas Berat | Asas Teknikal: Oversized spherical roller bearings with high load ratings | Faedah Operasi: Withstands shock loads from uncrushable materials and ensures stable operation under continuous fullload conditions | Kesan ROI: Memanjangkan hayat perkhidmatan galas, reducing replacement part frequency and associated downtime costs.

Pelarasan CSS Hidraulik | Asas Teknikal: Integrated hydraulic cylinders for toggle plate tensioning and setting adjustment | Faedah Operasi: Allows operators to change product size or clear blockages quickly from a central location, tanpa campur tangan manual | Kesan ROI: Reduces adjustment time by approximately 70%, increasing plant flexibility and operational uptime.

Pelapik Pakai BoltOn | Asas Teknikal: Highgrade manganese steel liners with reversible design | Faedah Operasi: Memudahkan proses penggantian; liners can be changed without dismantling the frame or using complex tooling | Kesan ROI: Cuts liner maintenance downtime by an estimated 50%, lowering labor costs per maintenance event.

Pembinaan Rangka Teguh | Asas Teknikal: Fabricated steel plate design with reinforced stress points from finite element analysis (FEA) | Faedah Operasi: Menyediakan integriti struktur jangka panjang di bawah pemuatan kitaran, meminimumkan masalah keletihan dan penjajaran bingkai | Kesan ROI: Protects major capital investment by ensuring crusher body longevity over decades of service.

Titik Greasing Berpusat | Asas Teknikal: Manifold system linking all major bearing points | Faedah Operasi: Membolehkan selamat, pantas, and thorough lubrication during routine service intervals without accessing multiple individual points | Kesan ROI: Ensures consistent bearing lubrication compliance, a key factor in preventing premature failures.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Tier 2/Generic) | White Label Stone Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kehidupan Pelapik Purata (Granit Lelas) | ~120,000 tan | ~150,000 tan | +25% |
| Penggunaan kuasa (kW per tonne/hour)| Garis dasar (100%)| Kira -kira 92% daripada garis dasar| 8% Keuntungan Kecekapan |
| Masa Pelarasan CSS (Mekanikal lwn. Hidraulik)| 6090 minit| <20 minit| ~75% Faster |
| Bearing L10 Life Rating (Jam)| Standard Rating| 1520% Higher Dynamic Load Rating| Increased Service Life |
| Tahap Kebisingan di 1 Meter (dBA)| ~105 dBA| ~98 dBA| Pematuhan Tapak Kerja yang Diperbaiki |

5. SPESIFIKASI TEKNIKAL

Penamaan model: WLPJC1200x850
Pembukaan suapan: 1200mm x 850mm (47" x 33")
Julat Kapasiti: 250 450 tan sejam (bergantung kepada bahan makanan & CSS)
Saiz suapan maksimum: 750mm panjang tepi
Keperluan Kuasa Pandu: 132 kw / 175 Motor Elektrik HP
Berat Penghancur (tidak termasuk motor): Kira -kira 28,000 kg
Spesifikasi Bahan Utama:
Bingkai & Pinggan Pipi: Hardox Steel
Pelapik Rahang & Wedges: Manganese Steel ASTM A128 Gr B3/B4
Aci utama & Keluli Aloi Dipalsukan Aci Sipi
Toggle Plate Cast Steel with Safety Shear Bolt Design
Julat Suhu Operasi: 20°C hingga +45°C (dengan pelincir yang sesuai)
Julat Tetapan Pelepasan: 100mm 250mm

6. SENARIO APLIKASI

Quarry Operation Seeking Cost Control | Cabaran: A regional granite quarry faced frequent downtime from jaw crusher bearing failures and high energy costs per ton crushed on older equipment. Their budget did not support premiumbrand replacements.| Penyelesaian: Implementation of two White Label Stone Crushers as primary units in a parallel configuration.| Keputusan: After one year of operation, recorded energy consumption dropped by an average of 7%. Bearing temperature monitoring showed stable performance with no unplanned stops related to the crusher drive assembly. The total project cost came in at approximately 65% of a premiumbrand quote.

Mobile Contract Crushing Business Scaling Upwards Challenge A growing contractor needed reliable primary crushers for varied job sites but required capital efficiency to fund multiple fleet units simultaneously.| Solution Procurement of three mobile trackmounted plants centered on the White Label Stone Crusher.| Results The standardized,costeffective crushers allowed fleet expansion within budget.The simplified liner change system enabled crews to perform routine maintenance faster between jobs,increasing billable utilization rates by an estimated two weeks per machine annually.

7. PERTIMBANGAN KOMERSIL

Our commercial model is structured for clarity and scalability in industrial procurement:

Peringkat Harga Peralatan:

1. Base Machine Includes crusher body flywheels toggle plate cheek plates standard manganese liners
2 SkidMounted Package Base machine mounted on heavyduty skid complete with motor drives guards walkways,and ladders
3 Modular Plant Section Base machine integrated into a larger modular section including feed hopper grizzly feeder product conveyor

Ciri Pilihan:
Hydraulic gap setting system as standard Manual wedge adjustment available as costsaving option)
Sistem pelinciran gris automatik
Wear package spares kit first set)
Rock breaker mounting bracket

Pakej Perkhidmatan:
Standard Warranty12 months parts excluding wear items)
Extended Support Plan36 months on major components bearings shafts)
Pentauliahan Di Tapak & Latihan Operator

Pilihan Pembiayaan:
Capital purchase outright ownership)
Leasetoown financing structures typical terms available)
Rentalpurchase agreements

8 Soalan Lazim

Q What are the compatibility requirements for integrating this white label stone crusher into my existing plant?
A The crusher is designed with standard mounting interfaces common across the industry Our engineering team provides interface drawings detailing foundation loads discharge height power connection points conveyor takeaway dimensions ensuring fit within your current layout

Q How does this machine impact my overall plant efficiency?
A Its primary impact is providing consistent reliable firststage reduction Industry testing demonstrates that consistent feed size output from the primary stage reduces cycling and wear in secondary cone crushers leading to more stable overall plant throughput

Q What are the commercial terms lead time payment structure?
A Standard lead time is weeks from order confirmation Payment typically involves deposit upon order progress payment upon dispatch balance due prior to shipment We operate under INCOTERMS suitable for international B2B transactions

Q Is technical documentation operator training provided?
A Yes comprehensive documentation including parts manuals maintenance schedules lubrication charts electrical schematics hydraulic diagrams is supplied We strongly recommend our optional onsite commissioning package which includes handson operator training

Q Can wear parts be sourced from thirdparty suppliers?
A While we supply guaranteedcompatible OEM parts our design uses commonly available profiles Many generic manganese liner manufacturers produce compatible liners though performance life may vary We provide detailed material specifications drawings