1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing crushing operations where equipment costs and unpredictable performance directly impact your bottom line? Common challenges with standard crushers include inconsistent final product gradation, leading to rejected loads and remixing costs. High wear part consumption from abrasive materials results in frequent, costly shutdowns for liner changes. Tambahan pula, limited configurability often means a single machine cannot efficiently handle multiple contracts with different material specifications, forcing suboptimal equipment use or additional capital outlay.

These issues translate into measurable costs: unplanned downtime exceeding 20 jam setiap bulan, wear part expenses consuming over 30% of operational maintenance budgets, and lost revenue from an inability to bid on diverse projects. How can you stabilize your operational costs, ensure consistent product quality to meet specifications, and improve the flexibility of your crushing circuit without a prohibitive capital investment? A strategic equipment selection is critical.

2. GAMBARAN KESELURUHAN PRODUK

This white label stone crusher machine is a primarytosecondary level jaw crusher engineered for reliable reduction of hard rock, granit, basalt, Sungai kerikil, dan konkrit kitar semula. It provides a costeffective entry point or replacement unit for fixed and mobile crushing setups.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Material is loaded via excavator or wheel loader into the vibratory grizzly feeder.
2. Penghancuran utama: Material enters the crushing chamber where a highinertia flywheel drives the robust jaw plates to apply compressive force.
3. Pemisahan Saiz: Crushed material passes onto a discharge conveyor; an optional integrated prescreen can bypass fines to increase throughput.
4. Pelarasan: Tetapan sisi tertutup (CSS) is hydraulically adjustable to alter final product size without stopping the machine.
5. Pelepasan: Sized aggregate is conveyed to stockpile or secondary crusher.

Skop Permohonan & Batasan:
Sesuai Untuk: Penghancuran utama kuari, aggregate production for road base, kitar semula perobohan pembinaan, mining pilot plants.
Batasan: Not designed as a tertiary crusher for producing manufactured sand below 20mm as a sole function. Maximum feed size and abrasion index must align with model specifications.

3. CIRI TERAS

Pelarasan CSS Hidraulik | Asas Teknikal: Dualacting hydraulic cylinders control the toggle plate position. | Faedah Operasi: Operator boleh menukar saiz produk di bawah 2 minit melalui alat kawalan jauh, adapting to different contract specs during a single shift. | Kesan ROI: Menghapuskan 12 hours of downtime per size change event, increasing annual utilization by approximately 5%.

Reka Bentuk Bilik Bertetulang | Asas Teknikal: Highstrength welded steel frame with bolted reinforcement at stress points. | Faedah Operasi: Withstands cyclical loading from hard rock without frame fatigue or misalignment, memanjangkan hayat struktur seterusnya 60,000 jam. | Kesan ROI: Mengurangkan risiko kegagalan rangka bencana, protecting the core capital asset and avoiding replacement costs exceeding 60% of a new machine.

Kinematik yang dioptimumkan & Jaw Plate Profile | Asas Teknikal: Computermodeled stroke profile and corrugated jaw plate geometry maximize nip angle and reduce slabby product. | Faedah Operasi: Produces more cubical product with fewer fines generation in the primary stage, improving yield of spec aggregate. | Kesan ROI: Data medan menunjukkan sehingga satu 8% improvement in saleable product yield per ton of feed material.

Titik Greasing Berpusat | Asas Teknikal: Lube lines routed from common access panels to all major bearing points. | Faedah Operasi: Enables complete routine lubrication in under 15 minutes by one technician, ensuring bearing longevity and preventing seizure failures.| Kesan ROI: Menyeragamkan penyelenggaraan pencegahan (Pm), reduces PM labor time by 40%, and prevents unplanned stoppages due to lubrication neglect.

Reka Bentuk Bahagian Pakai Modular | Asas Teknikal: Symmetrical jaw plate design and segmented cheek plates allow rotation for even wear utilization.| Faedah Operasi: Extends intervals between full wear part changes by up to 30%. When replacement is needed, components are manageable without specialized heavy lifting gear on site.| Kesan ROI: Lowers costperton for wear metals by optimizing material use and reducing service complexity.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Kelas Setanding) | White Label Stone Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Pakai Part Life (Granit Lelas) | ~120,000 MT | ~150,000 MT | +25% |
| Masa Pelarasan CSS (Mekanikal lwn. Hidraulik)| 4590 minit | <2 minit| 96% masa henti |
| Penggunaan kuasa (Purata. tph/kWj)| 0.85 tph/kWj| 0.92 tph/kWj| +8% Kecekapan |
| Pelepasan Bunyi pada 10m| ~110 dBA| ~105 dBA| 5 dBA |
| Masa Min Antara Kegagalan (MTBF)| ~1,200 jam| ~1,500 jam| +25% |

Based on field performance data tracking major mechanical failures.

5.SPESIFIKASI TEKNIKAL

Penamaan model: WLJC4860
Jenis penghancur: Penghancur Rahang Sipi Atas Kepala Togol Tunggal
Pembukaan suapan: 1200mm x 1500mm (48" x 60")
Saiz suapan maksimum: 1000mm (40")
Julat Tetapan Sisi Tertutup: 150mm 300mm (6" 12")
Julat Kapasiti (Berbeza mengikut CSS & Bahan): 350 800 MT sejam
Keperluan Kuasa Pandu: 200 kw (250 Hp) motor elektrik
Jumlah Kuasa yang Dipasang (Pengumpan & Penghantar): 260 kw
Pembinaan Kerangka Utama: Hardox® steel plate on stress points
Flywheel Diameter: 2200mm (Dual configuration)
Approximate Machine Weight (Penghancur Sahaja): 62,000 kg
Julat Suhu Operasi: 20°C hingga +45°C
Penindasan Debu: Preplumbed ports for water spray bars

6\. SENARIO APLIKASI

Regional Aggregate Producer & Kontraktor | Cabaran: Needed a versatile primary crusher for multiple satellite pits producing different spec road base (Type I & Ii). Changing jaw settings on their old unit was laborintensive, causing them to decline smaller contracts.| Penyelesaian: Implementation of the WLJC4860 white label stone crusher as the mobile primary in a threepit rotation.| Keputusan: Hydraulic adjustment enabled quick reconfiguration between sites. The producer increased contract win rate by an estimated 15% and reduced nonproductive setup time by 28 hours per month across all sites.

Urban Demolition Recycling Specialist | Cabaran: Processing reinforced concrete with high rebar content caused frequent jams in their existing impactorbased primary system,damaging aprons and rotors.| Penyelesaian: Replaced the impactor with the white label jaw crusher as the primary breaker.The compressive force effectively shears rebar while reducing concrete to manageable size.| Keputusan: Jams decreased by over 90%. Wear costs on the primary unit fell by approximately 40%,and downstream equipment experienced less shock loading.Extended annual operating window by an estimated 3 weeks due to reduced maintenance stops.

7\. PERTIMBANGAN KOMERSIL

Our white label stone crusher program is structured for clarity and scalability:

• Peringkat Harga Peralatan:

1\. Pakej Mesin Asas:Penghancur,pemacu motor,penjagaan asas.
2\. Operational Ready Package:Penghancur,penyuap grizzly bergetar,diesel generator module(jika diperlukan),penghantar pelepasan,dan laluan pejalan kaki.
3\. Turnkey Mobile Package:Fully mounted on tracked or wheeled chassis with integrated control cabin and dust suppression system.

• Ciri Pilihan:

Integrated prescreen module
Sistem pelinciran gris automatik
Pakej telematik pemantauan jarak jauh
Special alloy jaw plates for extreme abrasion(Xtralloy® etc.)

• Pakej Perkhidmatan:

1\. PartsOnly Warranty(12 bulan).
2\. Pelan Sokongan Lanjutan(36 bulan):Includes scheduled bearing inspection,diskaun pakai bahagian,dan sokongan teknikal keutamaan.
3\. Kontrak Perkhidmatan Penuh:Meliputi semua bahagian,buruh,and planned inspections based on operating hour tiers.

• Pilihan Pembiayaan:

Peralatan boleh diperoleh melalui pembelian terus,captive leasing through our partners(3660 terma bulan),or through a rentaltoown agreement.Fleet operators may inquire about multiunit discount structures.

8\. Soalan Lazim

S1:What power source options are available?
A:The crusher drive is designed for an electric motor as standard.A complete dieselhydraulic power pack is available as an option for fully mobile or remote site operations without grid power.

S2:What is the compatibility with my existing plant?
A:The white label stone crushers are engineered to standard industry mounting footprints and discharge heights.Dimensional drawings are provided for engineering review.Conveyor interfaces can be adapted with standard transition pieces.

S3:Apakah latihan yang disediakan untuk pengendali kami?
A:A comprehensive operational and safety manual is supplied.We recommend a minimum oneday onsite familiarization session conducted by our technician during commissioning,focused on daily checks,pelarasan CSS,and basic troubleshooting procedures.This session can be included in service packages.

S4:Apakah masa utama yang biasa?
A lead times vary based on configuration.Completely built units are typically available within 810 weeks from order confirmation.Custom chassis integrations may require additional time.Detailed scheduling is provided upon project initiation

S5:What documentation supports maintenance?
A.Each machine ships with detailed parts manuals explodedview diagrams lubrication schedules bearing installation torques procedures.All documentation provided digitally updated throughout ownership

Q6.Are wear parts readily available?
Yes.Wear parts(jaw plates cheek plates toggle seats)are stocked regionally.Because designs follow industryproven geometries certain common components may also be sourced locally through thirdparty suppliers providing flexibility

Q7.How does pricing compare OEM branded equipment?
By leveraging standardized efficient manufacturing supply chain focusing core engineering performance not brand premium offer comparable often superior specification at price point typically percent lower than tierone OEM equivalent allowing reinvestment savings into other areas operation