Targeted Solutions for Primary Crushing Inefficiency: The White Label JC5000 Jaw Crusher

Are you managing consistent bottlenecks at the primary crushing stage? Operational challenges with your initial size reduction directly cascade downstream, impacting overall plant throughput and profitability. Titik kesakitan biasa termasuk:
Masa Henti Berlebihan untuk Penyelenggaraan: Frequent liner changes and unplanned stops for wedge adjustment can cost over 150 jam pengeluaran yang hilang setiap tahun.
Kos Pakai Tidak Diramalkan: Variable feed material leads to uneven jaw plate wear, shortening service life and increasing your costpertonne.
Capacity Limitations Under Load: Does your current crusher maintain rated throughput when processing hard, abrasive feed or during peak demand, or does it become a constraint?
High Energy Consumption for Output: Inefficient crushing chambers and drive systems result in disproportionate power draw for the product yielded.
Safety and Adjustment Complexity: Manual, timeintensive adjustment processes increase operator risk and machine downtime.

The White Label JC5000 Jaw Crusher is engineered to address these exact operational and financial challenges. Tugas berat ini, singletoggle jaw crusher is designed for highcapacity primary crushing in mining, Penggalian, and largescale demolition recycling applications. Its workflow is built for reliability: (1) Consistent feed enters the deep, kebuk penghancuran tidak tercekik; (2) The aggressive elliptical jaw motion ensures high reduction ratio and minimizes slabby product; (3) Hydraulic setting adjustment allows for precise CSS changes under load in minutes; (4) The robust discharge conveyor efficiently removes crushed material; (5) Integrated safety and monitoring systems protect both the asset and your team.

Ciri Teras: Kejuruteraan untuk Keunggulan Operasi

Togol Hidraulik & Sistem Pelarasan | Asas Teknikal: Silinder hidraulik dualaks menggantikan plat togol mekanikal | Faedah Operasi: Membolehkan selamat, rapid CSS adjustment and provides automatic overload protection by releasing to clear tramp metal | Kesan ROI: Mengurangkan masa henti pelarasan sehingga 80% and prevents costly damage to crusher internals.

Ruang Penghancur Simetri Dalam | Asas Teknikal: Optimized nip angle and long crushing stroke geometry | Faedah Operasi: Maximizes capacity and promotes a uniform wear pattern across jaw dies, memanjangkan hayat perkhidmatan | Kesan ROI: Increases liner utilization by an estimated 1525%, directly lowering wear part cost per tonne.

Reka Bentuk Galas Gelek Tugas Berat | Asas Teknikal: Galas penggelek penjajaran sendiri berbentuk sfera pada aci utama | Faedah Operasi: Menyokong beban jejarian dan tujahan yang tinggi dengan kecekapan yang lebih tinggi daripada galas gangsa tradisional | Kesan ROI: Mengurangkan kehilangan geseran, lowering operational power consumption by approximately 58%.

Pembinaan Rangka Utama Berbolted | Asas Teknikal: Fabricated hightensile steel sections joined with machined flanges and bolts | Faedah Operasi: Provides superior fatigue resistance versus welded frames and allows for easier transport and site assembly | Kesan ROI: Enhances longterm structural integrity, reducing lifetime maintenance costs associated with frame stress fractures.

Integrated PLCBased Control & Pemantauan | Asas Teknikal: Centralized system tracking bearing temperature, tekanan hidraulik, and drive motor amps | Faedah Operasi: Gives operators realtime insight into crusher health and performance parameters for predictive maintenance | Kesan ROI: Facilitates conditionbased maintenance scheduling, mencegah kegagalan bencana.

Competitive Advantages of the White Label JC5000

| Metrik Prestasi | Piawaian Industri (Kelas Setanding) | Penyelesaian White Label JC5000 | Kelebihan |
| : | : | : | : |
| Kehidupan Pelapik Purata (Granit Lelas) | ~120,000 tan | ~150,000 tonnes | +25% Penambahbaikan |
| Masa Pelarasan CSS (Mekanikal lwn. Hidraulik) | 24 jam (krew daripada 2) | <10 minit (single operator) | ~95% Faster |
| Penggunaan Kuasa setiap Tan Hancur| 1.8 2.1 kWj/t | 1.65 1.75 kWj/t| Hingga 10% Lebih Cekap |
| Peak Operational Availability (Scheduled Maintenance)| 9294%| 96%+ Sasaran| Significant Uptime Increase |

Based on field data from comparable hard rock applications.

Spesifikasi Teknikal

Pembukaan suapan: 1400mm x 1000mm (55" x 40")
Saiz suapan maksimum: ~850mm lump size
Tetapan sampingan tertutup (CSS) Julat: 125mm 250mm
Julat Kapasiti: 450 750 tan sejam (bergantung kepada bahan makanan & CSS)
Keperluan Kuasa Pandu: 200 kw / Up to Tier IV Final / Stage V diesel electric option
Pembinaan Kerangka Utama: Plat keluli dikimpal berkekuatan tinggi dengan fabrikasi yang melegakan tekanan
Bahan Jaw Die: Keluli mangan premium (14%18% pilihan)
Anggaran Berat Operasi: ~62,000 kg
Julat Operasi Persekitaran: Standard design from 20°C to +40°C ambient; special lubrication & heating packages available.

Senario Aplikasi

Pengembangan Kuari Hard Rock

Cabaran: A granite quarry needed to increase primary circuit throughput by 30% but was constrained by an older crusher's frequent blockages and slow wear part replacement.
Penyelesaian: Implementation of a White Label JC5000 Jaw Crusher with its deep chamber design and hydraulic toggle system.
Keputusan: Mencapai yang berterusan 32% increase in average hourly tonnage. Liner changeout times reduced by twothirds due to improved access and hydraulic assistance.

Skala Besar C&D Kemudahan Kitar Semula

Cabaran: Processing highly variable reinforced concrete demolition waste caused unpredictable shock loads and premature bearing failures in existing equipment.
Penyelesaian: Deployment of the JC5000 with its heavyduty roller bearings integrated overload protection via the hydraulic toggle.
Keputusan: Virtual elimination of unscheduled downtime from tramp steel or uncrushables. Bearing service life extended significantly due to superior shock load absorption.

Pertimbangan Komersial

The White Label JC5000 Jaw Crusher is offered as a capital solution focused on longterm operational payback. Pricing is structured around core configuration:
Peringkat Peralatan Asas: Termasuk penghancur, pemacu motor, starter equipment, kawalan PLC asas.
Operational Ready Tier (Paling Biasa): Adds onboard dust suppression system integrated metal detector/discharge belt magnet package advanced automation interface.
Optional features include skidmounted or modular designs custom discharge conveyor lengths special wear material grades automated lubrication systems extended warranty packages.
Comprehensive service agreements are available covering scheduled maintenance parts supply (with guaranteed performance metrics for wear parts) sokongan diagnostik jauh. Financing options including leasetoown capital loans are provided through accredited partners to align investment with production revenue streams.

Soalan Lazim

S1: Is the JC5000 compatible with our existing secondary/tertiary crushing circuit?
Yes industry testing demonstrates its product gradation curve is consistent with standard primary jaw output making it suitable as a direct replacement unit within most aggregate mineral processing circuits proper feed bin interface should be reviewed

S2 Apakah kesan jangkaan ke atas keseluruhan penggunaan tenaga tumbuhan kami?
Field data shows a net improvement due to the crushers higher efficiency However total plant impact depends on downstream processes Consult our engineering team for a systemlevel analysis based on your specific flow sheet

Q3 How does the hydraulic toggle system affect longterm maintenance costs?
It reduces costs significantly While requiring routine hydraulic fluid checks it eliminates mechanical toggle plate replacement expenses reduces labor hours drastically lowers risk of major damage from uncrushables providing a clear positive ROI

S4 Apakah syarat komersil yang tersedia di luar pembelian terus?
We offer several models including operating leases that preserve capital financing plans that tie payments to machine runtime monitored via telemetry Our goal is to structure an agreement that matches your cash flow profile

Q5 What training is provided for our operations team?
Commissioning includes comprehensive handson training covering operation daily checks safe CSS adjustment procedures basic troubleshooting We provide detailed digital manuals video resources