1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing gold ore processing operations burdened by inconsistent throughput, kos penyelenggaraan yang meningkat, and unpredictable recovery rates? The primary crushing stage sets the tone for your entire mineral processing circuit. Inefficient or unreliable crushing equipment directly translates to:
Bottlenecked Throughput: Inconsistent feed size to your SAG/Ball mill, limiting overall plant capacity and leaving revenue on the table.
Kos Operasi Berlebihan: Perubahan pelapik yang kerap, masa henti yang tidak dijadualkan untuk pembaikan, and high energy consumption per ton crushed erode profit margins.
Metal Recovery Compromise: Poorly calibrated or worn crushing chambers can generate excessive fines or nonliberated particles, negatively impacting downstream cyanidation or gravity recovery circuits.

Is your current primary crusher a source of constant operational friction? Apakah yang akan a 1520% improvement in overall plant availability mean for your annual production targets? The solution begins with selecting a robust, precisionengineered white label gold ore crushing equipment platform designed for maximum uptime and optimal particle size distribution.

2. GAMBARAN KESELURUHAN PRODUK

Our white label gold ore crushing equipment comprises heavyduty primary jaw crushers and secondary cone crushers engineered specifically for the abrasive and often highclay content of goldbearing ores. These units form the core of a reliable comminution circuit.

Aliran Kerja Operasi:
1. Pengurangan utama: ROM (RunofMine) gold ore is fed into a rugged jaw crusher, reducing large material to a manageable 68 inch product.
2. Menghancurkan sekunder: The primary crushed ore is conveyed to a highperformance cone crusher for further reduction to the target size (biasanya 3/4" ke 1/2") suitable for milling feed.
3. Pengendalian bahan: Integrated discharge conveyors and surge bins ensure consistent material flow to downstream processes, preventing chokefeeding or starvation.

Skop Permohonan & Batasan:
Skop: Sesuai untuk bijih emas batu keras (urat kuarza, sulfida yang berkaitan), alluvial deposit processing plants, and heap leach preparation circuits requiring consistent, controlled crushing.
Batasan: Not designed as standalone units for ultrafine grinding; feed material must be prescreened to remove oversized tramp metal beyond crusher design limits.

3. CIRI TERAS

HeavyDuty Manganese Steel Liners | Asas Teknikal: Keluli mangan austenit mengeras di bawah hentakan | Faedah Operasi: Liner life increased by up to 30% berbanding dengan aloi standard, reducing changeout frequency and maintenance labor hours. | Kesan ROI: Lower consumable cost per ton crushed and increased crusher availability.

Sistem Pelepasan Tramp HydroPneumatic | Asas Teknikal: Automated hydraulic clearing with nitrogen accumulator backup | Faedah Operasi: Protects crusher from catastrophic damage due to uncrushable material (mis., stray drill steel) di bawah 2 saat, tanpa campur tangan manual. | Kesan ROI: Eliminates costly repairs to shafts and main frame; prevents associated production line stoppages of 8+ jam.

Pemacu Kelajuan Boleh Ubah (VSD) Keserasian | Asas Teknikal: Integrated motor mounting and control system architecture for VSDs | Faedah Operasi: Allows operators to finetune eccentric speed and stroke to match ore hardness and feed gradation in realtime for optimal particle shape. | Kesan ROI: Improves downstream grinding circuit efficiency by up to 5%, directly reducing energyintensive milling costs.

Sistem Gris Automatik Berpusat | Asas Teknikal: Programmable singlepoint lubrication unit with feedinterlock capability | Faedah Operasi: Ensures precise, scheduled lubrication of all critical bearings without requiring operator entry into hazardous areas. | Kesan ROI: Memanjangkan hayat perkhidmatan galas dengan purata 40%, preventing unplanned failures that cause extended downtime.

Reka Bentuk Bahagian Pakai Modular | Asas Teknikal: Segmented liner plates and standardized fastening systems | Faedah Operasi: Enables partial liner replacement and reduces the physical weight handled by maintenance crews during changeouts from multiton sections to subton modules. | Kesan ROI: Mengurangkan masa henti penggantian pelapik sebanyak lebih kurang 25% and lowers required crane capacity on site.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Our White Label Gold Ore Crushing Solution | Kelebihan Berdokumen |
| : | : | : | : |
| Adanya (Masa Jalan yang Dijadualkan) | 9294% | 9698% | +4% penambahbaikan |
| Tonnage Crushed per Liner Set (Rahang) | Based on abrasive quartz ore @ 12k MTONs| 15.5k MTONs (purata)| +29% penambahbaikan |
| Penggunaan Tenaga Khusus (kWj/t) | Berbeza mengikut bijih; benchmark = 0.85 kWj/t| 0.72 kWj/t (purata)| 15% penambahbaikan |
| Masa Min Antara Kegagalan (MTBF) Galas| ~2,000 jam| >2,800 jam| +40% penambahbaikan |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 150 TPH berakhir 1,200 Litar penghancur primer TPH.
Keperluan kuasa: Penghancur rahang utama dari 90 kW kepada 250 kw; Penghancur kon sekunder dari 132 kW kepada 400 kw. Designed for global voltage standards (50/60 Hz).
Spesifikasi Bahan: Highstrength fabricated steel mainframes (ASTM A36); Pelapik haus keluli mangan austenitik (ASTM A128 Gred B3/B4); Forged alloy steel eccentric shafts.
Dimensi Fizikal (Sample Jaw Crusher): Suapan dibuka sehingga 60" x 80"; Total installed footprint approximately 8m L x 4m W x 5m H.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C; galas bertutup debu; tersedia pakej Artik atau tropika pilihan.

6. SENARIO APLIKASI

Pengembangan Lombong Bawah Tanah Hard Rock

Cabaran: An existing underground operation expanding its mill capacity required a surface primary crushing station that could handle variable, highgrade quartz vein ore without creating bottlenecks or excessive fines.
Penyelesaian: Implementation of a modular white label primary jaw crusher with an integrated grizzly feeder and VSD control.
Keputusan: Dicapai konsisten 6" product at 450 Tph; Daya pengeluaran kilang meningkat sebanyak 18%; Penjanaan denda (10mm) was reduced by 22%, optimizing leach kinetics.

Alluvial/Heap Leach Operation

Cabaran: A heap leach facility faced high maintenance costs and erratic runtimes with its aging crushandscreen plant feeding multiple leach pads.
Penyelesaian: Deployment of a simplified secondary cone crusher circuit focused on producing a uniform 1/2" product ideal for percolation.
Keputusan: Ketersediaan tumbuhan meningkat daripada 85% ke 96%; Maintenance costs per ton decreased by 35%; Consistent crush size improved overall gold recovery from the pads by an estimated 3%.

7. PERTIMBANGAN KOMERSIL

Our white label model provides significant value while allowing you to maintain your brand identity.

Peringkat Harga: Berdasarkan kapasiti (Tph) rating and selected feature packages (Standard, HighAvailability, Adat).
Ciri Pilihan: Sistem pemantauan haus automatik, advanced vibration sensing packages, skidmounted modular designs for faster installation.
Pakej Perkhidmatan: Tiered plans include Preventive Maintenance Kits, Remote Diagnostic Support, Penghantaran Juruteknik Perkhidmatan Medan OnDemand.
Pilihan Pembiayaan: Flexible capital expenditure solutions available through partners including equipment leasing with upgrade options and projectbased financing.

8.Soalan Lazim

S1: Are these crushers compatible with my existing conveyor system and plant layout?
A1: ya. Our engineering team provides comprehensive interface drawings based on your existing layout constraints during the quotation process. Standard discharge heights and conveyor flange mounts ensure integration is straightforward.

S2:Apakah masa utama biasa daripada penempatan pesanan?
A2:Crushers are builttoorder with lead times ranging from 1422 weeks depending on model complexity.We maintain stock of common wear parts kits which can ship within 48 jam

S3:What kind of performance guarantee do you provide?
A3 We guarantee rated throughput capacity based on agreedupon feed material specifications along with structural integrity warranties on major components Performance is backed by documented factory testing reports

Q4 How does the white label program work regarding technical support?
A4 You receive full OEMlevel technical documentation installation manuals parts lists direct access our engineering support team Your customers interact solely with you we operate as your manufacturing partner

Q5 Can this equipment handle wet sticky claybound ores common in some gold deposits?
A5 Yes specific design features like large material passing capacities nonchoke fed profiles optional rock box hoppers address sticky ores We will review your specific ore characteristics recommend optimal configuration

Q6 What are the key differences between your Standard HighAvailability packages?
A6 The HighAvailability package includes centralized automated greasing premium bearing specifications enhanced tramp metal protection systems It is designed operations where planned maintenance windows are extremely limited

Q7 Do you offer training our operations maintenance crews?
A7 Comprehensive training programs are available covering safe operation routine maintenance troubleshooting procedures This can be delivered at installation site via certified trainers