1. PEMBUKAAN PAINPOINT DRIVEN

Are your gold processing operations constrained by inconsistent throughput, kos penyelenggaraan yang berlebihan, and unpredictable recovery rates? Peringkat penghancuran utama menetapkan nada untuk keseluruhan litar pemulihan anda, and suboptimal equipment here creates cascading inefficiencies. Pertimbangkan cabaran biasa ini:
Kos Operasi yang Tinggi: Perubahan pelapik yang kerap, kegagalan galas yang tidak dijangka, and high energy consumption per ton crushed directly erode profit margins.
Masa Henti Tidak Berjadual: Equipment not engineered for abrasive gold ores succumbs to premature wear, halting your milling circuit and costing thousands per hour in lost production.
Bottlenecked Throughput: Inadequate feed opening or capacity limits your plant’s ability to process highergrade runs or expanded tonnage, capping revenue potential.
Poorly Sized Feed: Inconsistent product sizing from the primary stage overloads secondary crushers and reduces grinding circuit efficiency and overall gold recovery.

Is your current primary crushing solution a reliable asset or a persistent cost center? The right white label gold ore crushing equipment is a strategic investment to resolve these issues.

2. GAMBARAN KESELURUHAN PRODUK

Our white label gold ore crushing equipment comprises robust, heavyduty jaw crushers engineered specifically for the demanding primary reduction of runofmine (ROM) batu pembawa emas. These units are designed to accept large feed material (biasanya sehingga 80% of the gape) dan menyampaikan yang konsisten, coarse product for conveyor transport to downstream processing.

Aliran Kerja Operasi:
1. ROM ore is fed via dump truck or loader into the crusher’s vibrating grizzly feeder (VGFF VGF), which scalps out fine material to bypass the crush chamber.
2. Oversize material enters the deep crushing chamber where a highstrength manganese steel jaw plate exerts immense compressive force.
3. The crushed product discharges onto the main plant conveyor at a preset closedside setting (CSS), ensuring predictable sizing.
4. Advanced hydraulic systems allow for quick adjustment of the CSS and safe clearing of blockages without manual intervention.

Skop Permohonan: Sesuai untuk bijih emas hardrock (urat kuarza, batuan sulfida), alluvial deposit operations requiring lump reduction, and as the primary unit in fixed or semimobile crushing plants.

Batasan: Not suitable for direct wet crushing or as a standalone solution for final product sizing; requires integration with a conveying system and secondary/tertiary crushing stages for most mill feed specifications.

3. CIRI TERAS

Ruang Penghancuran Dalam | Asas Teknikal: Sudut nip yang dioptimumkan dan lejang linear panjang | Faedah Operasi: Mendayakan nisbah pengurangan yang tinggi dalam satu laluan, increasing effective capacity and reducing load on downstream equipment | Kesan ROI: Lower total system power draw and reduced capital outlay for secondary stage sizing

Pembinaan Rangka Tugas Berat | Asas Teknikal: Fabricated from hightensile steel plate with reinforced stress points | Faedah Operasi: Menyediakan ketahanan yang luar biasa terhadap beban kejutan daripada bahan yang tidak boleh dihancurkan, minimizing frame fatigue and cracking | Kesan ROI: Jangka hayat struktur yang dilanjutkan diukur dalam beberapa dekad, protecting core capital investment

Togol Hidraulik & Sistem Pelarasan | Asas Teknikal: Silinder hidraulik dualaks menggantikan plat togol mekanikal | Faedah Operasi: Enables remote adjustment of crusher gap setting and provides automated overload protection by releasing under uncrushable conditions | Kesan ROI: Reduces changeout downtime by up to 70% compared to manual shim systems and prevents catastrophic damage from tramp metal

Rahang Tahan Lelasan Mati | Asas Teknikal: Aloi keluli mangan premium dengan reka bentuk profil gigi yang dioptimumkan | Faedah Operasi: Significantly extends wear life in highly abrasive quartz environments, maintaining optimal throughput longer | Kesan ROI: Reduces consumable costs per ton crushed by 2540% based on field data versus standard profiles

Integrated Vibration Monitoring Points | Asas Teknikal: Strategically placed sensor pads for periodic or continuous monitoring | Faedah Operasi: Allows maintenance teams to track bearing condition and mechanical balance, facilitating predictive maintenance scheduling | Kesan ROI: Prevents unplanned failures, translating to >95% planned availability

Sistem Pelinciran Berpusat | Asas Teknikal: Automated lubrication lines routed to all major bearing points from a single access station | Faedah Operasi: Ensures critical components are reliably lubricated during operation, enhancing bearing life and reducing manual labor risk | Kesan ROI: Meningkatkan masa min antara kegagalan (MTBF) for bearings by approximately 30%

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Our White Label Gold Ore Crushing Solution | Kelebihan (% Penambahbaikan) |
|||||
| Adanya (Masa aktif) | 8892% | >95% | +4% ke +7% |
| Manganese Wear Life | 120,000 150,000 tan | 180,000 220,000 tan | +40% |
| Penggunaan tenaga | Standard motor rating for given throughput | Optimized kinematics reduce peak load demand | 12% setiap tan dihancurkan |
| ChangeOut Downtime (Pelapik)| 812 jam | 46 jam dengan bantuan hidraulik | 50% |
| Ketekalan Throughput | +/ 15% variance over liner life | +/ 7% variance due to chamber & profile design | +53% lebih konsisten |

5. SPESIFIKASI TEKNIKAL

Kapasiti Julat Model: 200 1,800 tan sejam (Tph), depending on feed size and material density.
Pembukaan suapan: Dari 800mm x 600mm hingga 1500mm x 1200mm.
Keperluan kuasa: Motor pemacu elektrik dari 75 kW kepada 250 kw; configured for hightorque startup.
Spesifikasi Bahan: Rangka keluli tegangan tinggi; ASTM A128 Grade B3/B4 manganese steel jaw dies; aci sipi keluli aloi palsu; galas penggelek sfera tugas berat.
Dimensi Fizikal (Model Biasa): Lebih kurang. Panjang: 4.5m; Lebar: 3.2m; Ketinggian: 3.5m (tidak termasuk penyuap).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; galas bertutup debu; suitable for altitudes up to 3,000 meter.

6. SENARIO APLIKASI

West African HardRock Mine

Challenge A midtier operator faced excessive downtime every 68 weeks for manual jaw plate gap adjustment and frequent bearing seizures due to dust ingress in their primary crusher.
Solution Implementation of our white label jaw crusher with full hydraulic toggle adjustment and a centralized multipoint greasing system with improved seals.
Results Planned availability increased from 86% ke 94%. Maintenance intervals extended by over two months annually through faster adjustments alone.

North American Heap Leach Operation

Challenge A contractor needed higher primary throughput without increasing plant footprint or secondary crusher size to handle a new ore body with variable hardness.
Solution Installation of a deepchamber jaw crusher variant offering a higher reduction ratio in the primary stage.
Results Primary throughput increased by ~18%, delivering optimally sized feed directly into existing secondary cone crushers without modification.

7. PERTIMBANGAN KOMERSIL

Our white label gold ore crushing equipment is offered under flexible commercial terms tailored for B2B procurement:

Peringkat Harga: Based on capacity rating and optional feature packages (Pangkalan / Prestasi / Premium).
Ciri Pilihan: Integrated metal detection systems, automated lubrication systems with monitoring, special wear liners for highsulphide ores,
skidmounted configurations.
Pakej Perkhidmatan: Choose from basic commissioning support up to comprehensive multiyear planned maintenance agreements including parts discounts,
pemeriksaan berjadual,
dan sokongan teknikal keutamaan.
Pilihan Pembiayaan: We work with partner financial institutions
to offer competitive equipment leasing structures,
program rentaltoown,
or project financing solutions that align with your capital expenditure cycles.

8. Soalan Lazim

Q1 Are these crushers compatible with my existing plant conveyors and feeders?
A1 Ya,
they are engineered
using industrystandard mounting configurations
ketinggian pelepasan,
They can be integrated into both new greenfield sites
brownfield plant upgrades
S2 Apakah kesan operasi yang dijangkakan pada cabutan kuasa saya?
A2 Field data shows our optimized kinematics can reduce specific energy consumption per ton crushed by approximately compared traditional designs leading lower overall operating costs
Q3 What commercial terms are standard?
A3 We typically operate on FOB Incoterms with payment structured as down payment against proforma invoice balance before shipment Extended terms may be available subject credit approval
Q4 How long does implementation take from order commissioning?
A4 For standard models lead time is typically weeks Delivery installation scheduling depends final site readiness our engineers can provide detailed project timeline upon request
Q5 Do you provide wear parts after initial purchase?
A5 Yes we maintain full supply critical wear spare parts including jaw dies side plates toggle seats bearings ensuring ongoing support throughout equipment lifecycle