1. PEMBUKAAN PAINPOINT DRIVEN

Are you scaling your alluvial or eluvial gold operation and hitting consistent bottlenecks? Mengurus a 500 TPH feed rate presents distinct challenges that directly impact your bottom line. Halangan operasi biasa termasuk:
Inconsistent Recovery with High Volumes: Standard scrubber and screen setups can struggle with variable clay content at this scale, leading to goldbearing fines bypassing the recovery circuit.
Masa Henti Berlebihan untuk Penyelenggaraan: Poorly designed trommels and feed systems require frequent stoppages for unclogging and component wear replacement, menelan kos beratus-ratus jam pengeluaran setiap tahun.
High Operational Water & Power Demand: Inefficient pump systems and plant layout can inflate your most variable costs, menghakis margin keuntungan pada setiap tan yang diproses.
Kesukaran dalam Mencapai Operasi SteadyState: Balancing feed, membasuh, pemeriksaan, and slurry density across a large plant is complex, often resulting in suboptimal performance and manual intervention.

Adakah persediaan semasa anda memberikan yang boleh diramalkan, lowcost perton recovery required for project bankability? This is where purposebuilt, thoroughly tested industrial equipment makes the critical difference.

2. GAMBARAN KESELURUHAN PRODUK: WHITE LABEL 500 TPH GOLD MINING WASHING PLANT

Ini adalah lengkap, modular washing and preconcentration system engineered for highvolume placer and weathered hard rock deposits. It is designed to accept runofmine material up to 500 tan sejam, preparing it for efficient downstream gravity or leaching recovery.

Aliran Kerja Operasi:
1. Suapan Utama & Menggosok: ROM material is fed into a robust scrubbing module, aggressively breaking down clay agglomerates and cemented matrices to liberate gold.
2. Klasifikasi Saiz Utama: A highcapacity trommel screen separates material into oversize (>10mm, typically waste), bersaiz sederhana (210mm), dan bersaiz kecil (<2mm) fractions.
3. Secondary Concentration & Penyahairan: The undersize slurry is routed to primary concentration units (mis., pintu air, jig), while midsize material can be further screened or concentrated. Efficient dewatering screens recover process water.

Skop Permohonan & Batasan:
Sesuai Untuk: Largescale alluvial gold projects, mendapan eluvial dengan kandungan tanah liat, operasi sungai, and tailings reprocessing with high feed rates.
Batasan: Not suitable for primary hard rock crushing or milling. Optimal performance requires controlled feed size distribution (biasanya <250mm). Water supply must meet the designed flow rate for the target capacity.

3. CIRI TERAS

HeavyDuty Scrubbing Module | Asas Teknikal: Hightorque dual shaft design with replaceable wear paddles | Faedah Operasi: Effectively processes heavy claybound feed without shaft stall or bogging; allows continuous operation in difficult materials | Kesan ROI: Reduces prewashing time and eliminates need for separate clay processing plants, lowering capital outlay.

Optimized Trommel Screen Design | Asas Teknikal: Variable pitch drum with internally staged screen panels (punch plate to polyurethane) | Faedah Operasi: Prescreens large rocks early; provides longer effective screening time for fines; reduces plugging | Kesan ROI: Increases screening efficiency by an estimated 1520%, directly boosting recoverable gold reporting to concentration units.

Centralized Slurry Distribution Manifold | Asas Teknikal: Engineered launder system with adjustable splitter gates and monitoring points | Faedah Operasi: Enables precise control of slurry flow and density to multiple downstream concentrators | Kesan ROI: Ensures even feed to recovery units, maximizing overall plant recovery rate from variable feedstock.

Modular SkidMounted Construction | Asas Teknikal: Units preassembled on heavyduty structural skids with integrated walkways and plumbing | Faedah Operasi: Dramatically reduces field installation time and civil works cost; simplifies relocation | Kesan ROI: Can cut plant commissioning timeline by up to 40%, mempercepatkan masa untuk pengeluaran.

LowPressure HighVolume Pump System | Asas Teknikal: Specially configured centrifugal pumps with wearresistant liners | Faedah Operasi: Delivers required water volume at lower pressure heads, reducing energy consumption and liner wear rates | Kesan ROI: Lowers ongoing power costs by an estimated 812% compared to standard highpressure systems.

Integrated Instrumentation Package | Asas Teknikal: Flow meters, density gauges, and pressure sensors at key circuit points | Faedah Operasi: Provides operators with realtime data to make informed adjustments for optimal performance | Kesan ROI: Facilitates datadriven process control, stabilizing recovery efficiency and reducing operator error.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (500 Kelas TPH) | Label Putih 500 Penyelesaian TPH | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Clay Processing Capability| Requires frequent stops for cleaning/declogging| Continuous operation in up to 35% clay content feed| ~30% less downtime for maintenance |
| Kecekapan Saringan (sub2mm)| ~85% efficiency due to blinding/overloading| Konsisten >92% efficiency via staged design| ~8% more fines reporting correctly |
| Water Circulation Rate| Often requires fresh water topup of 2025%| Closedcircuit design reduces topup to ~1215%| ~40% reduction in fresh water demand |
| Masa Pemasangan Di Tapak| 812 weeks for bolted assembly| 46 minggu untuk sambungan tergelincir & pentauliahan| ~50% penggunaan lebih pantas |
| Penggunaan Kuasa Khusus| ~0.85 1.0 kWj setiap tan diproses| ~0.75 0.82 kWj setiap tan diproses| ~10% lower energy cost per ton |

5. SPESIFIKASI TEKNIKAL

Kapasiti Nominal: 500 tan sejam (suapan kering)
Saiz suapan maksimum: 250mm
Keperluan Kuasa: Jumlah kuasa terpasang lebih kurang 650 kw (plant dependent on configuration)
Keperluan Air: Circuit designed for 2,500 3,000 m³/day recirculation; fresh water topup approx. 350450 m³/hari.
Spesifikasi Bahan:
Scrubbing Chamber & Trommel Drum: Keluli Tahan Lelasan AR400
Panel Skrin: Modular polyurethane panels on undersize section
Pencuci pakaian & Slurry Lines: Hardox® or equivalent wear steel
Dimensi Fizikal (Modular): Typical footprint of main wash plant module is 28m (L) x 9m (W) x 7m (H).
Julat Operasi Persekitaran:
Julat Suhu Ambien: 20°C hingga +50°C
Altitude Up To: 3,000 meter di atas paras laut

6. SENARIO APLIKASI

West African Alluvial Gold Project Challenge: Highly variable lateritic clay content caused constant blinding of screening surfaces in existing plant, reducing effective capacity below 300 Tph,with significant gold loss in fines. Penyelesaian: Deployment of the White Label 500 Loji Pencuci Perlombongan Emas TPH, focusing on its heavyduty scrubbing module and optimized trommel. Keputusan: Dicapai konsisten 480 Daya pengeluaran TPH;recovery of fine gold (<1mm) improved by an estimated 22%;plant availability increased from 75%ke >90%.

South American Tailings Reprocessing Challenge: Lowgrade historical tailings required highvolume processing at minimal cost per ton. Existing equipment had high water consumption,and permitting limited fresh water use. Penyelesaian: Installation of the washing plant configured with enhanced water recirculation cyclonesand lowpressure pumps. Keputusan: Met target of 500 TPH throughput while staying within strict water permit limits;power costs reduced by $0.08per ton processed comparedto previous feasibility estimates.

7. PERTIMBANGAN KOMERSIL

The White Label 500 TPH Gold Mining Washing Plant is offered as a capital asset solution focused on longterm operational savings.

Peringkat Harga:
1. Pakej Tumbuhan Asas: Termasuk menyental teras,pemeriksaan,and slurry distribution modules.Priced as a turnkey unit FOB factory.
2. Pakej Pemulihan yang Dipertingkatkan: Base plant plus integrated primary gravity concentration units(e.g.,sluices,jig).
3. Full Circuit Package: Includes secondary concentration,tailing dewatering,and complete control system.

Ciri Pilihan:
Advanced PLC control systemwith SCADA interface
Onboard diesel power generation module
Kit permulaan alat ganti(critical wear components)

Pakej Perkhidmatan:
Pentauliahan & Latihan Operator(standard)
Annual Performance Audit& Optimization Review
Planned Maintenance Contractswith guaranteed response times

Financing Options Available Through Partners:
Struktur pajakan peralatan
Project financing linkage
Rentaltoown agreementsfor initial project phases

8. Soalan Lazim

S1:What upstream equipment is neededto feed this washing plant?
A:A frontend loader or excavator feeding a surge hopperwith apron feederis typical.The plant itself requires controlled feeding but does not include primary excavation or haulage equipment.

S2:What downstream equipment typically pairs with this system?
A:The washedand concentrated heavy mineral concentrate(HMC)from this plant usually reports totailored gravity circuits(e.g.,centrifugal concentrators,meja)or direct intensive cyanidation unitsdependingon gold liberation size.

S3:What are the critical operational factorsfor maintaining rated capacity?
A:The two key factors are consistent controlof feed size (adherenceto <250mm)and managementof overall moisture/claycontentin the ROMfeed.Material outside these parameterscan be managedbut may requireoperational adjustments.

S4:Apa yang boleh "Label Putih" meanin this context?
A:"Label Putih" signifies thatthe equipmentis manufacturedto our exacting specificationsand quality controlsbut can be brandedaccordingto clientor dealer requirements.It offers OEMperformancewithoutthe premiumbrand cost.

S5:What proofof performanceis availableprior topurchase?
A.We provide detailed test reportsfrom our pilotplant facilitybasedon customerprovided bulk samples.Fullscale componentperformance dataand referencesfrom existing installationsare also availableunder confidentialityagreement.

S6:What is the expected lead timefrom orderto commissioning?
A.For a standard configuration,lead timeis approximately1822 weeksexworks,followedby sitespecific installationand commissioningduration.This timeframe can vary basedon final configurationand site readiness.

S7:What arethe keywear partsand their expectedlifecycle?
A.Primarywear items include scrubbingpaddle tips,trommel screen panels,and slurry pump liners.Lifecycle varieswith feedstock abrasivenessbut typically rangesfrom1,200to2,000operating hoursfor critical componentsbasedon field datafrom similarmaterials.