H1: Kapasiti Tinggi, LowCostPerTon Gold Ore Crushing Solutions

1. PEMBUKAAN PAINPOINT DRIVEN

Processing gold ore presents a distinct set of crushing challenges that directly erode profitability. Are you facing these costly operational realities?

Kos Lelasan Tinggi: The quartz and hard rock matrices common in gold ores rapidly wear crusher components, membawa kepada perubahan pelapik yang kerap, excessive spare parts inventory, dan berhenti penyelenggaraan yang tidak dirancang.
Kesesakan throughput: Inconsistent feed size or capacity limitations in primary crushing stages constrain the entire milling circuit, leaving valuable tonnage—and revenue—unprocessed.
Keamatan Tenaga: Traditional crushing stages consume significant power. Inefficient comminution directly increases your highest variable cost: energy per processed ton.
Masa Henti untuk Penyelenggaraan: Every hour a primary or secondary crusher is down for liner replacement or adjustment halts the entire processing plant, menelan belanja beribu-ribu dalam pengeluaran yang hilang.

Soalan utama untuk pengurus kilang adalah ini: How can you achieve the required particle reduction for optimal gold recovery while controlling wear costs, maximizing throughput uptime, and minimizing specific energy consumption? The answer begins with selecting the right sustainable gold ore crushing equipment.

2. GAMBARAN KESELURUHAN PRODUK

This product line focuses on Primary Gyratory Crushers and Secondary Cone Crushers engineered specifically for the demands of hard rock gold ore processing. These machines form the critical first stages of size reduction, setting the foundation for downstream grinding and recovery efficiency.

Aliran Kerja Operasi:
1. RunofMine (ROM) ore is fed into the primary gyratory crusher’s receiving hopper.
2. The gyrating mantle within the fixed concave crushes large rocks (selalunya sehingga 1.5m) against high pressure, reducing them to a manageable size (biasanya 250mm).
3. Crushed material is conveyed to a secondary cone crusher for further reduction to a finer product (typically 50mm), optimized for feed to SAG or ball mills.
4. The precisely controlled discharge setting ensures a consistent product size, improving overall circuit stability and recovery rates.

Skop Permohonan & Batasan:
Skop: Ideal for medium to hightonnage hard rock gold operations (2,000+ TPD). Effective on lode ore, vein material, and oxidized deposits with high compressive strength.
Batasan: Not suitable for clayrich or highly weathered alluvial deposits where alternative crushing methods may be preferred. Requires stable foundational support and controlled feed systems for optimal operation.

3. CIRI TERAS

Geometri Dewan Dipatenkan | Asas Teknikal: Optimized nip angle and crushing stroke | Faedah Operasi: Produces a more cubical product with fewer fines at the primary stage, reducing overgrinding in downstream mills | Kesan ROI: Data medan menunjukkan sehingga satu 8% reduction in specific energy consumption in the grinding circuit.

Pampasan Keausan Automatik | Asas Teknikal: Hydraulic adjustment system with ASRi™ (Peraturan Tetapan Automatik) teknologi | Faedah Operasi: Maintains consistent crusher discharge setting as liners wear, ensuring stable product gradation without manual intervention | Kesan ROI: Menghantar sehingga 15% more consistent throughput and protects downstream processes from feed variability.

Kerangka Utama Tugas Berat & Forged Shaft | Asas Teknikal: Singlepiece cast steel base and highintegrity alloy forging | Faedah Operasi: Provides exceptional durability under shock loads from uncrushable material, minimizing risk of catastrophic frame failure | Kesan ROI: Extends operational life by years and reduces total cost of ownership through structural reliability.

Sistem Peningkatan Kehidupan Pelapik | Asas Teknikal: Computeroptimized liner profiles and zincfree backing resin application | Faedah Operasi: Ensures even wear distribution and secure liner seating, maximizing manganese utilization and simplifying changeouts | Kesan ROI: Ujian industri menunjukkan a 2030% improvement in liner life compared to nonoptimized designs.

Pengedap Debu Bersepadu & pembendungan | Asas Teknikal: Positivepressure labyrinth seal with dedicated air purge system | Faedah Operasi: Effectively prevents dust ingress into the internal lubrication system, protecting critical bearings and gears from abrasive contamination | Kesan ROI: Memanjangkan hayat perkhidmatan galas sehingga 50%, menghalang pembaikan tidak berjadual yang mahal.

Centralized Greasing & Pelinciran | Asas Teknikal: Automated singlepoint greasing system for all major wearing points with realtime monitoring | Faedah Operasi: Eliminates manual greasing requirements at multiple hardtoaccess points, enhancing safety and ensuring optimal lubrication intervals are met consistently| Kesan ROI: Reduces labor costs for routine maintenance and decreases risk of premature failure due to underlubrication.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Kelebihan Didokumentasikan Penyelesaian Penghancur Bijih Emas Kami |
| : | : | : |
| Adanya (Masa aktif) | ~92% (termasuk penyelenggaraan yang dirancang) |>96% through extended wear life & quickchange designs |
| Penggunaan Tenaga Khusus (kWj/t) Berbeza mengikut kecekapan bijih.| Garis dasar ditetapkan pada 100% |>92% due to efficient chamber design & optimal speed |
| Manganese Liner Cost/Ton Processed| Garis dasar ditetapkan pada 100% |>75% via optimized profiles & material technology |
| Masa Min Antara Kegagalan (MTBF) Komponen Utama| ~8,000 waktu operasi |>12,000 operating hours via superior metallurgy & pengedap |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 1,500 ke atas 10,000 Ton metrik sejam (Tph), depending on model selection and circuit configuration.
Keperluan kuasa: Penghancur utama dari 300 kW hingga lebih 800 kw; Secondary crushers from 150 kW kepada 450 kw. All motors are compatible with standard highvoltage mine power distribution systems.
Spesifikasi Bahan: Highstrength alloy steel mainframes; Austenitic manganese steel crushing liners; Forged alloy steel main shafts; Sealed spherical roller bearings on all major loads.
Dimensi Fizikal (Model contoh): Primary Gyratory Approx. Ketinggian: 6m; Lebar: 5m; Berat: ~250 tonnes. Secondary Cone Approx. Ketinggian: 3m; Lebar: 3m; Berat:~45 tan.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 40°C hingga +50°C. Dust protection rating ensures reliable operation in harsh mining environments.

6. SENARIO APLIKASI

Cabaran Perluasan Lombong Bawah Tanah Hard Rock:

A North American gold mine expanding underground operations needed a primary crushing solution with a smaller footprint than their existing jaw crusher but equivalent capacity to handle increased tonnage of highgrade quartz ore.

Penyelesaian:

Implementation of a midrange gyratory crusher designed specifically for underground installation constraints as their primary sustainable gold ore crushing equipment.

Keputusan:

Capaian sasaran sasaran sebanyak 2,800 TPH within footprint constraints while reducing primary crush product P80 by 15%. This finer feed contributed directly measured results including an increase in overall plant throughput by approximately9%.

Refractory Ore Processing Plant Upgrade Challenge:

An Australian operation processing refractory sulfide gold ore faced excessive wear costs in secondary crushing due to extreme abrasiveness causing monthly liner changes that halted production

Penyelesaian:

Retrofitting of two secondary cone crushers equipped with automated wear compensation specialized ultrawearresistant liner alloys

Keputusan:

Liner life extended from an average of28 days42 days representing25 improvement Reduced annual planned downtime hours by180 hours resulting additional processing12k tons highvalue refractory material annually

7 PERTIMBANGAN KOMERSIL

Our sustainable gold ore crushing equipment is offered under flexible commercial terms designed for capital project planning:

Peringkat Harga: Equipment pricing is structured based on capacity size range offering entrylevel intermediate models fullscale production units
Ciri Pilihan: Key upgrades include advanced predictive monitoring sensors remote access diagnostics packages automated lubrication systems specific liner profile options tailored your ore type
Pakej Perkhidmatan: Choose from basic commissioning support comprehensive multiyear service agreements covering scheduled maintenance parts supply technical support
Pilihan Pembiayaan: We partner with leading industrial finance providers offer leasetoown structures longterm operating leases traditional purchase arrangements accommodate various budget cycles balance sheet requirements

8 Soalan Lazim

Q1 Are your cone crushers compatible with existing jaw crusher feed systems?
A1 Yes most models can be integrated into existing circuits Engineering reviews are conducted ensure proper feed box design conveyor transfer points alignment

S2 Apakah garis masa pentauliahan pemasangan biasa?
A2 For greenfield projects typical timeline ranges16 weeks site preparation mechanical erection electrical connection commissioning Brownfield replacements can often completed within68 weeks detailed planning

Q3 How does automated setting regulation impact my operators workload?
A3 It significantly reduces need manual adjustments allows operators focus monitoring overall plant performance rather than constant crusher tweaking This leads more stable operation reduced human error

Q4 What spare parts inventory recommended ensure uptime?
A4 We provide critical spares kit recommendation based your specific operation typically includes initial set liners key hydraulic components sensors This minimizes lead time risk initial years operation

S5 Adakah anda menawarkan jaminan prestasi?
A5 Yes we provide guaranteed capacity throughput figures based agreed feed material characteristics as well guaranteed maximum specific wear rates manganese liners under defined conditions

Q6 Can equipment handle tramp steel events?
A6 All primary units equipped with hydraulic overload protection system that automatically releases clearing chamber uncrushable material minimizing risk damage allowing rapid resumption production