1. PEMBUKAAN PAINPOINT DRIVEN

Menguruskan loji penghancur kuari batu memberikan cabaran operasi berterusan yang secara langsung memberi kesan kepada keuntungan anda. Are you contending with inconsistent final product gradation leading to rejected loads and lost revenue? Is unscheduled downtime for crusher maintenance or liner changes disrupting your production schedule, costing thousands per hour in idle equipment and labor? Do you face escalating costs from premature wear parts failure in abrasive environments, or from excessive energy consumption by inefficient crushing chambers? Tambahan pula, are you limited in your ability to quickly adapt your plant’s output to meet changing market demands for different aggregate specifications?

Addressing these issues requires a focused approach to the core of your operation: the primary crushing stage. The reliability and efficiency of your primary crusher set the tone for entire downstream processing circuit.

2. GAMBARAN KESELURUHAN PRODUK: PRIMARY JAW CRUSHER FOR QUARRY APPLICATIONS

Penerangan produk ini memperincikan tugas berat, stationary Primary Jaw Crusher engineered specifically for highcapacity stone quarry crushing plants. It is designed as the first critical size reduction stage, accepting large feed material directly from the quarry face.

Aliran Kerja Operasi:
1. Suapan: Runofquarry rock (up to 1.2m edge length) is delivered via dump truck into the crusher’s vibrating grizzly feeder (VGFF VGF).
2. PraSkrin & Menghancurkan: VGF mengeluarkan denda dan memintas bahan subsaiz, directing only oversize rock into the deep, kebuk penghancuran tidak tercekik.
3. Kerosakan Mampatan: The oscillating manganese steel jaw applies immense compressive force against the fixed jaw, memecahkan batu di sepanjang garis belahan semula jadinya.
4. Pelepasan: Bahan hancur keluar melalui bukaan nyahcas boleh laras, setting the maximum product size for the secondary circuit.

Skop Permohonan & Batasan:
Skop: Sesuai untuk kuari batu keras (granit, basalt, batu kapur) requiring high tonnage primary reduction. Sesuai untuk pemasangan loji pegun.
Batasan: Not designed for ultraabrasive recycled concrete with high rebar content without specific modifications. Requires a stable concrete foundation and significant upfront capital investment.

3. CIRI TERAS

Ruang Penghancuran Dalam | Asas Teknikal: Extended nip angle and long linear stroke | Faedah Operasi: Enables higher capacity by drawing material deep into the chamber for effective breakage on every stroke | Kesan ROI: Meningkatkan daya pengeluaran sebanyak 1015% versus shallow chambers, memaksimumkan penggunaan aset

Pembinaan Rangka Tugas Berat | Asas Teknikal: Dibuat daripada plat keluli berintegriti tinggi dengan titik tegasan bertetulang | Faedah Operasi: Provides longterm stability under cyclical loading, meminimumkan masalah keletihan dan penjajaran bingkai | Kesan ROI: Memanjangkan hayat perkhidmatan struktur melebihi 20 tahun, melindungi pelaburan modal

Sistem Pelarasan Togol Hidraulik | Asas Teknikal: Silinder hidraulik yang boleh diganti untuk penegangan dan pembersihan | Faedah Operasi: Allows operators to adjust crusher settings and clear blockages in minutes from a central location | Kesan ROI: Mengurangkan masa henti untuk menetapkan perubahan sehingga 80% berbanding sistem shim manual

Kinematik yang dioptimumkan & Profil Strok | Asas Teknikal: Computermodeled swing jaw motion for maximum throughput at a given power rating | Faedah Operasi: Delivers higher reduction ratios with less wear on jaw dies per ton crushed | Kesan ROI: Lowers costperton by improving wear life and reducing specific energy consumption (kWj/tan)

Pangkalan Motor Bersepadu & Pengawal Tali Pinggang | Asas Teknikal: Plat asas bersatu untuk penghancur, motor, dan pengawal memandu | Faedah Operasi: Memudahkan pemasangan, memastikan penjajaran Vbelt yang betul, dan meningkatkan keselamatan tapak | Kesan ROI: Reduces installation time and costs by approximately 25%

Pelinciran Automatik Berpusat | Asas Teknikal: Sistem pelinciran boleh atur cara untuk semua galas utama | Faedah Operasi: Ensures consistent lubrication under all conditions, preventing bearing failures due to contamination or neglect | Kesan ROI: Menghapuskan ralat pelinciran manual, extending bearing life by an average of 35%

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penyelesaian Penghancur Rahang Utama | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif) | 9294% (dijadualkan & tidak berjadual) |> 96% (with hydraulic toggle & auto lube) |> 4% peningkatan mutlak |
| Pakai Life of Jaw Dies (Granit Lelas) | ~450,000 tan setiap set |> 550,000 tan setiap set |> 22% penambahbaikan |
| Penggunaan Tenaga Khusus| ~0.8 1.0 kWj/tan |> 0.7 0.85 kWj/tan |> Hingga 15% pengurangan |
| Masa untuk Pelarasan CSS / Pembersihan| 4590 minit (manual) |> Hingga 85% lebih pantas |

5. SPESIFIKASI TEKNIKAL

Pembukaan suapan: 1,200mm x 830mm
Saiz suapan maksimum: 1,050mm panjang tepi
Tetapan sampingan tertutup (CSS) Julat: 150mm 280mm
Julat Kapasiti (@ diberi CSS): 450 750 Ton metrik sejam
Keperluan Kuasa Pandu: 160 kW Motor Elektrik (200kVA supply recommended)
Jumlah Berat (Penghancur + Motor + Pangkalan): Kira -kira 48,000 kg
Spesifikasi Bahan Utama: Rangka keluli rekaan berkekuatan tinggi; Rahang keluli mangan mati (14% / 18% / 22% Mn tersedia); Aci sipi keluli aloi palsu; Galas penggelek sfera.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; dust seals protect internal bearings.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: Kuari granit yang besar diperlukan untuk meningkatkan daya pemprosesan litar primer dengan 25% without expanding its footprint or primary feed size.
Penyelesaian: Replaced an older jaw crusher with this new model featuring a deeper chamber and optimized kinematics.
Keputusan: Tercapai a 28% increase in average hourly tonnage at a similar CSS while reducing specific energy consumption by 12%. Tempoh bayaran balik dikira di bawah 24 bulan berdasarkan peningkatan jumlah jualan.

Limestone Quarry Facing High Downtime

Cabaran: Excessive downtime from blockages and lengthy manual adjustments were limiting output and causing scheduling delays.
Penyelesaian: Implemented this jaw crusher with a hydraulic toggle adjustment system.
Keputusan: Reduced total downtime related to adjustments and clearing by over 300 jam setiap tahun. This translated to an estimated additional 60,000 tons of crushed material available for sale each year.

7. PERTIMBANGAN KOMERSIL

Our Primary Jaw Crushers are offered in clear pricing tiers based on size and configuration:
Tahap Konfigurasi Asas: Includes crusher with standard manganese jaws, asas motor,Vbelts,dan pengawal memandu.
Peringkat Operasi yang Dipertingkatkan: Base configuration plus integrated automatic lubrication system,pemula motor,dan penderia pemantauan haus lanjutan.
Optional features include different manganese steel grades,fixed or mobile skid bases,and various feeder options.Service packages range from basic commissioning and operator training to comprehensive multiyear performance contracts covering parts,buruh,and scheduled inspections.Financing options including equipment leasingand rentaltoown plans are availableto help manage capital expenditure.

8.Soalan Lazim

Q:What is requiredfor foundation installation?
A:A detailed foundation drawing is provided.The crusher requiresa substantial reinforced concrete foundation designedto handle dynamic loads;our engineering team can reviewyour civil plans.

Q:What isthe typical lead timefor wear parts like jaw dies?
A.We maintain strategic stockof common wear parts.Guaranteed lead timesfor standard manganese jaw setsare between721 days dependingon location.

Q.How does this crusher integratewith my existing secondaryand tertiary circuits?
A.The discharge openingis fully adjustableto ensure optimal feed size distributionfor your cone crushersor further stages.Engineers can adviseon CSS settings tomaximize overall plant balance.

S. Apakah latihan yang disediakan untuk pasukan operasi dan penyelenggaraan kami?
A.Comprehensive onsite trainingis includedwith purchase,coversafe operation,prosedur penyelenggaraan rutin,and basic troubleshooting.Documentation includesfull manualsand parts lists.

Q.Are there performance guaranteesoffered?
A.Yes.Contractual performance guaranteesfor minimum throughputcapacityand maximum power consumptioncan be agreeduponbasedon your specific feed material analysis.

Q.What arethe payment terms?
A.Typical termsfor new equipmentare30% upon order confirmation,
40% upon notificationof readinessfor shipment,
and30% prior to shipment.Customterms maybe availablewith financing packages