1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin projek anda? Untuk pengurus loji dan kontraktor, the core challenges in primary size reduction are clear: excessive wear part consumption leading to volatile costperton metrics, unplanned stoppages for maintenance that disrupt entire processing lines, and insufficient throughput that creates bottlenecks downstream. Tambahan pula, inconsistent product gradation can compromise the quality of feed for secondary crushers or final products. When your stone crusher machine is unreliable, kos boleh diukur: jam pengeluaran yang hilang, overtime labor for emergency repairs, and premature capital expenditure on replacements. Bagaimana jika penghancur utama anda boleh memberikan prestasi yang boleh diramalkan, reduce your largest variable costs, and maintain consistent output to keep your entire operation profitable?

2. GAMBARAN KESELURUHAN PRODUK

This product line encompasses heavyduty primary jaw crushers engineered for the initial reduction of large runofmine (ROM) materials like granite, basalt, dan bijih besi. The operational workflow is straightforward yet robust: 1) Material is fed into the vibrating grizzly feeder (VGFF VGF) yang memintas denda untuk mengoptimumkan kecekapan ruang penghancuran. 2) Oversize material enters the deep crushing chamber where a highstrength moving jaw compresses it against a fixed jaw. 3) The crushed material discharges onto the main conveyor at a preset CSS (Tetapan sampingan tertutup), ensuring a controlled topsize product for the next stage. These machines are designed for stationary plant installation or modular setups in quarrying, perlombongan, and largescale demolition recycling. They are not suitable as standalone units for producing finished aggregates without secondary and tertiary crushing stages.

3. CIRI TERAS

Reka Bentuk Jaw Die Modular | Asas Teknikal: bersegmen, reversible manganese steel wear plates secured with mechanical wedges. | Faedah Operasi: Your maintenance team can replace highwear sections in shifts, not days, without removing the entire jaw holder. Rotation of dies extends service life by up to 30%. | Kesan ROI: Reduces wear part inventory costs and cuts planned downtime by approximately 40% compared to monolithic jaw designs.

Togol Hidraulik & Sistem Pelarasan | Asas Teknikal: Menggantikan plat togol mekanikal tradisional dengan silinder hidraulik dwilaktasi. | Faedah Operasi: Enables remote adjustment of the CSS for product size changes and provides automatic overload protection by releasing tramp iron uncrushables. | Kesan ROI: Eliminates risk of catastrophic damage from tramp metal; reduces adjustment time from hours to minutes, meningkatkan fleksibiliti tumbuhan.

Ruang Penghancur Simetri Dalam | Asas Teknikal: Optimized kinematics and a long feed opening proportional to machine width. | Faedah Operasi: Promotes natural rockonrock attrition in the upper chamber, reducing wear on jaws, and allows for higher capacity with less bridging. | Kesan ROI: Meningkatkan daya pengeluaran sebanyak 1015% for equivalent motor power while lowering abrasive wear costs.

Pangkalan Motor Bersepadu & Pengawal Tali Pinggang | Asas Teknikal: Unified steel fabrication housing crusher, memandu motor(s), and Vbelt transmission. | Faedah Operasi: Simplifies installation with prealigned components and provides superior safety compliance with full guarding from day one. | Kesan ROI: Cuts installation time and cost by up to 25%, mempercepatkan pentauliahan.

Advanced Bearing Housing Design | Asas Teknikal: Spherical roller bearings mounted in rigid, machined housings separate from the main frame structure.| Faedah Operasi: Ensures precise bearing alignment under load for extended bearing life; allows for easier bearing inspection and replacement.| Kesan ROI: Field data shows bearing service life improvements of 2035%, directly lowering major component replacement costs.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penyelesaian Jaw Crusher Kami | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Pakai Part Life (Batu Abrasive) | 120,000 150,000 tan setiap set | 180,000 200,000 tan setiap set | +30% |
| Masa Min Antara Kegagalan (MTBF) | ~1,200 waktu operasi | ~1,700 operating hours| +40% |
| Throughput at Same CSS & Kuasa| Garis dasar (100%)| 112% 115%| +1215% |
| Masa Henti Penyelenggaraan Terancang (tahunan)| 80 100 jam| 45 60 jam| ~40% pengurangan |
Based on controlled testing with granite feed material.

5. SPESIFIKASI TEKNIKAL

Julat Model & Kapasiti: JC120 (120280 Tph) to JC180 (400850 Tph), depending on feed material density and CSS.
Pembukaan suapan: Ranges from 1200mm x 800mm to 1800mm x 1400mm.
Keperluan kuasa: Pemacu motor elektrik dari 90 kW kepada 250 kw (125 HP ke 350 Hp), dikonfigurasikan untuk piawaian voltan global (400V/50Hz atau 460V/60Hz).
Spesifikasi Bahan: Rangka keluli dikimpal berkekuatan tinggi (ASTM A36); Fixed and moving jaws fabricated from stressrelieved steel with boltedon AR400 abrasionresistant liners; Rahang keluli mangan mati (14%18% Mn).
Dimensi Fizikal: Berbeza mengikut model; approximate footprint range from L8m x W3m x H3m to L12m x W4m x H4m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; galas bertutup debu; tersedia pakej Artik atau tropika pilihan.

6. SENARIO APLIKASI

Kuari Batu Keras – Pengeluaran Agregat Granit | Cabaran: A quarry faced excessive downtime every 68 weeks to replace monolithic jaw dies on their primary crusher (~36 hours downtime), creating costly production shortfalls.| Penyelesaian: Replacement with our modular jaw die crusher model JC150.| Keputusan: Downtime for wear part changes reduced to under 16 hours per event via targeted die section replacement. Annual crusher availability increased by over 5%, translating to an additional ~12,000 tons of crushed base material produced annually.

Iron Ore Processing – Primary Crushing Station| Cabaran: Unpredictable tramp steel from mining operations caused frequent shearing of mechanical toggle plates on the primary crusher, resulting in unplanned stops averaging twice monthly.| Penyelesaian:| Installation of our hydraulic toggle jaw crusher model JC180 equipped with tramp iron release system.| Keputusan:| Complete elimination of downtime related to tramp metal events over an18month period.The hydraulic system automatically reset after each event.Cost savings were realized through avoided downtime,buruh,and replacement toggle plates.

7.PERTIMBANGAN KOMERSIL

Our pricing structure is based on a tiered model corresponding to machine size(JC120JC180).Base equipment includes crusher,asas motor,Pemacu Vbelt,and standard guarding.Optional features that provide value include automated grease lubrication systems,pemacu frekuensi berubah-ubah(VFDS)untuk permulaan lembut,and integrated dust suppression spray bars.We offer three levels of service packages:Gangsa(bahagian sahaja),Perak(parts+remote technical support),dan Emas(full annual inspection+parts+priority dispatch).Financing options are available through partner institutions including operating lease structures that preserve capital or fixedterm purchase plans.

8.Soalan Lazim

S1:What is the compatibility of these machines with my existing secondary crushing circuit?
A1:The discharge gradation is precisely controlled by adjusting the CSS.They are engineered as standard primary units designedto feed cone or impact crushers.Common discharge settings produce a minus6"to minus8"product ideal formost secondary stages.Plant layout drawings can be reviewed forengineering compatibility.

S2:Apakah kesan ini terhadap kecekapan keseluruhan loji saya?
A2:The primary benefit is predictability.Reduced unplanned stops at this first critical stage prevent cascading downtime throughoutyour plant.Field data indicates clients achievea24%overall plant availability increase due toreliableprimary crushing performance.This directly increases total output without adding shiftsor other equipment.

S3:Apakah masa utama yang biasa,and what does delivery include?
A3.For standard models lead times range between1016weeks exworks.Delivery includes themachine disassembled into major subassemblies(crusher body,support legs,asas motor,jaw dies packed separately) suitablefor road transport.Comprehensive assembly drawingsand foundation plansare provided aheadof shipment

S4:Apakah syarat jaminan yang dikenakan?
A4.We providea24month warrantyon all structural components against defectsin materialsand workmanship.Wear parts(rahang mati,bearings etc.)are covered fora periodof6months under normal operating conditions.Detailed warranty termsare specified inthe commercial agreement

S5:What levelof technical supportis available during commissioning?
A5.Commissioning supportis strongly recommended.Oura Silverand Gold service packages include optional onsite commissioning supervisionby afactory engineerfor upto5days.This ensures correct installation,pelinciran,and initial setupfor optimal performance