1. PEMBUKAAN PAINPOINT DRIVEN

Are unplanned shutdowns and rising maintenance costs eroding your aggregate production margins? Untuk pengurus loji dan kontraktor kejuruteraan, the reliability of core crushing equipment directly dictates operational profitability. Cabaran biasa dengan mesin penghancur batu tradisional termasuk:

Masa Henti Berlebihan untuk Penyelenggaraan: Perubahan pelapik yang kerap, kegagalan galas, and unplanned stops disrupt your entire production schedule, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Kos Operasi yang Tinggi: Rising energy consumption per ton of processed material and the recurring expense of wear parts directly impact your bottom line.
Penggredan Produk Tidak Konsisten: Unstable crushing chambers and worn components lead to offspec product, resulting in recrushing cycles or rejected loads that compromise contract fulfillment.
Keterdedahan kepada Bahan cemar: Logam gelandangan atau bahan yang tidak boleh dihancurkan memasuki ruang boleh menyebabkan kerosakan yang besar, leading to severe repair costs and extended downtime.

Is your current solution equipped to handle these pressures while maintaining costperton efficiency? The right stone crusher machine is not just a purchase; it is a strategic investment in plant uptime and longterm operational stability.

2. GAMBARAN KESELURUHAN PRODUK: HEAVYDUTY JAW CRUSHER

This product line encompasses a range of primary stationary jaw crushers engineered for the initial reduction of hard rock, granit, basalt, dan konkrit kitar semula. Designed as a cornerstone of fixed crushing plants, its operational workflow is built for continuous duty:

1. Pengambilan Suapan: Large feed opening accepts runofquarry material from haul trucks or loaders.
2. Penghancuran mampatan: Yang mantap, fixed jaw and a reciprocating moving jaw create a powerful compression action to fracture material against itself.
3. Pelarasan Tetapan Pelepasan: Tetapan sisi tertutup (CSS) boleh laras secara hidraulik di bawah beban, allowing operators to finetune product size without stopping production.
4. Pelepasan: Crushed material exits at the bottom of the chamber onto the primary conveyor for transport to secondary processing stages.

Skop Permohonan & Batasan:
Skop: Ideal for primary crushing applications in quarrying, perlombongan, dan kitar semula perobohan berskala besar. Suited for highcapacity plants processing abrasive materials.
Batasan: Tidak direka bentuk sebagai mesin produk siap; output typically requires secondary cone or impact crushing for final sizing. Stationary design requires proper foundational planning and is not mobile.

3. CIRI TERAS

Ruang Penghancuran Dalam | Asas Teknikal: Sudut nip yang dioptimumkan dan lejang linear panjang | Faedah Operasi: Increases capacity and promotes a natural downward material flow, mengurangkan penjembatan | Kesan ROI: Higher throughput per cycle lowers costperton

Pembinaan Rangka Tugas Berat | Asas Teknikal: Dibuat daripada plat keluli gred tinggi dengan titik tegasan bertetulang | Faedah Operasi: Memberikan ketahanan yang luar biasa terhadap beban kejutan dan keletihan selama beberapa dekad operasi | Kesan ROI: Memanjangkan hayat perkhidmatan struktur melebihi purata industri, melindungi pelaburan modal

Togol Hidraulik & Sistem Pelarasan | Asas Teknikal: Replaces traditional mechanical toggle plates with a hydraulic cylinder system | Faedah Operasi: Membolehkan selamat, rapid clearing of blockages and remote CSS adjustment under load | Kesan ROI: Mengurangkan masa henti untuk pelarasan rutin sehingga 80% berbanding sistem shim manual

Reka Bentuk Bahagian Pakai Termaju | Asas Teknikal: Computermodeled jaw die profiles using highmanganese steel alloys | Faedah Operasi: Optimized wear life and more consistent product shape throughout the liner lifecycle | Kesan ROI: Extends intervals between liner changes by 2035%, reducing part costs and labor hours

Centralized Automated Greasing | Asas Teknikal: Programmable lubrication system serving all critical bearing points | Faedah Operasi: Memastikan pelinciran galas yang optimum tanpa campur tangan manual, preventing failures | Kesan ROI: Eliminates lubricationrelated downtime and extends bearing service life by up to 50%

LowFriction Spherical Roller Bearings | Asas Teknikal: Largediameter bearings with precision tolerances | Faedah Operasi: Minimizes power loss due to friction and handles both radial and thrust loads efficiently | Faedah Operasi: Reduces overall drive motor energy requirements by 510% di bawah beban penuh

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Penghancur rahang utama) | Penyelesaian Jaw Crusher Kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif) | ~9294% (termasuk. penyelenggaraan terancang) |>96% (fieldverified data) |>24 mata peratusan |
| Wear Metal Cost/Ton Processed| Garis dasar (100%)| 7580% daripada garis dasar|2025% pengurangan|
| Penggunaan tenaga (kWj/Tan)| Garis dasar (100%)|9095% daripada garis dasar|510% pengurangan|
| Time for CSS Adjustment/Unblocking|4590 minit (manual)|<10 minit (hidraulik)|~85% lebih pantas|

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: 300 1,800 MT/H (berbeza-beza berdasarkan bahan makanan & CSS)
Saiz Pembukaan Suapan: From 1,000mm x 650mm up to 1,600mm x 2,000mm
Keperluan Kuasa: 90 kw 400 pemacu motor elektrik kW
Berat Penghancur (Bingkai & Roda tenaga): From ~25,000 kg to over ~130,000 kg
Bahan Rangka Utama: Hightensile strength steel plate (>350 hasil MPa)
Bahan Jaw Die: Keluli Mangan Premium (14%18% Mn)
Julat Suhu Operasi: 30°C hingga +45°C dengan pelincir standard
Saiz suapan maksimum: Up to ~85% of gape dimension

6. SENARIO APLIKASI

Loji Penghancur Utama Kuari Granit

Cabaran: A large granite quarry faced frequent downtime due to tramp metal damaging their primary crusher's toggle mechanism, requiring fullday disassembly for repairs every quarter.
Penyelesaian: Implementation of our heavyduty jaw crusher featuring a hydraulic toggle system designed to automatically release when uncrushable material enters the chamber.
Keputusan: Elimination of catastrophic tramp metal damage events. The system cleared three significant incidents in one year without stopping production or causing component damage. Ketersediaan tumbuhan meningkat dengan anggaran 3%.

Urban Infrastructure Recycling Contractor

Cabaran: Processing reinforced concrete from demolition sites caused rapid wear on jaw dies due to embedded rebar abrasion while maintaining tight product gradation for road base was difficult.
Penyelesaian: Installation of our jaw crusher with advanced wear part geometry specifically profiled for mixed materials.
Keputusan: Hayat bahagian pakai meningkat lebih kurang 30%. Combined with hydraulic CSS adjustment allowing operators to quickly compensate for wear drift during shifts; this resulted in a consistent product gradation that reduced rejections by site inspectors.

7. PERTIMBANGAN KOMERSIL

Our stone crusher machines are offered in structured pricing tiers based on size/capacity class:
Standard Series Tier: For midrange capacity needs (<800 MT/H). Includes core features like heavyduty frame & automated greasing.
Tahap Prestasi Tinggi: For maximum throughput (>800 MT/H). Adds full hydraulic setting adjustment & penderia pemantauan lanjutan sebagai standard.

Ciri pilihan termasuk:
Dust suppression system integration kits
Pakej telematik pemantauan jarak jauh
Special alloy wear parts packages for ultraabrasive feeds
Custom discharge conveyor mounting kits

Pakej perkhidmatan disediakan secara berasingan:
1. Sokongan Waranti Asas
2. Extended Service Plan covering parts/labor for years two through five
3. FullService Maintenance Contract including scheduled inspections & tukar bahagian pakai

Financing options through partner institutions include capital leases operating leases tailored project financing suitable capex planning cycles.

8.Soalan Lazim

Q1 What type drive motor compatibility does this stone crusher machine have?
A1 Our units are designed standard IEC frame electric motors Vbelt sheave drives We can provide specifications interface drawings ensure compatibility your existing electrical infrastructure new plant designs

Q2 How does installation impact ongoing operations?
A2 As stationary primary unit installation requires prepared foundation proper feed arrangement Detailed installation plans site support provided minimize disruption Transition typically planned coincide scheduled plant shutdowns

Q3 What typical lead time delivery commissioning?
A3 Lead times vary model specification Standard configurations typically available within weeks Custom builds may require months Delivery includes basic commissioning supervision by technical specialist ensure correct operational startup

Q4 Are spare parts readily available globally?
A4 Yes we maintain global network certified parts distribution centers Critical wear parts bearings shafts stocked key locations ensure maximum availability reduce logistics delay critical repairs

Q5 Can this equipment integrate existing control systems?
A5 The crushers come standard with local control panel but designed interface with broader plant PLC systems via standard protocols like Modbus We provide necessary communication documentation facilitate integration your SCADA network