1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, the core of these challenges often originates at the primary crushing stage. Titik kesakitan biasa termasuk:
Masa Henti Berlebihan untuk Penyelenggaraan: Frequent liner changes and component wear on traditional crushers halt your entire processing line, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Turun Naik Pusingan Tidak Diramalkan: Inconsistent feed size and hardness lead to chokeups or cavitation, preventing you from reliably meeting daily tonnage targets.
Beroperasi Tinggi & Kos buruh: Penggunaan tenaga yang semakin meningkat setiap tan, combined with the manual labor required for clearing and adjustments, secara langsung memberi kesan kepada keuntungan keuntungan anda.
Kegagalan Komponen Pramatang: Shock loads from uncrushable materials and metal contamination result in catastrophic breakdowns, leading to unplanned capital expenditure.

What if your primary stone crusher machine could deliver consistent throughput while reducing both maintenance intervals and costperton? The following solution addresses these exact operational challenges.

2. GAMBARAN KESELURUHAN PRODUK

The CS Series HeavyDuty Primary Jaw Crusher is engineered as a stationary assembly for highcapacity aggregate and mining plants. This stone crusher machine is designed for the first reduction of hard, Bahan kasar seperti granit, basalt, dan bijih besi.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Runofquarry (ROQ) material is delivered via dump truck or wheel loader into a rugged vibrating grizzly feeder (pilihan), which scalps fines to improve efficiency.
2. Penghancuran utama: Material enters the deep crushing chamber of the CS Series jaw crusher. Yang mantap, oscillating jaw exerts immense compressive force to break large stones (sehingga 1200mm) menjadi lebih kecil, serpihan yang boleh diurus.
3. Pelepasan & Pengangkutan: Bahan hancur dilepaskan pada tetapan sisi tertutup yang dipraset (CSS) onto a main product conveyor for transport to secondary crushing or screening stages.

Skop Permohonan: Ideal for hightonnage stationary quarry plants, largescale construction project sites, and mineral processing operations requiring primary size reduction.

Batasan: Not designed as a mobile or portable unit; requires concrete foundation and integration into a fixed plant layout. For ultrafine powder production, secondary or tertiary crushing circuits are necessary.

3. CIRI TERAS

Wedge Adjustment System | Asas Teknikal: Dualaction hydraulic cylinders | Faedah Operasi: Enables remote adjustment of the crusher's closedside setting (CSS) di bawah 2 minutes without stopping the machine. | Kesan ROI: Mengurangkan masa henti untuk perubahan saiz produk lebih 90%, maximizing plant uptime and scheduling flexibility.

Dipadamkan & Rahang Marah Mati | Asas Teknikal: Highgrade manganese steel with controlled heat treatment | Faedah Operasi: Provides exceptional wear resistance against abrasive stone, memanjangkan hayat perkhidmatan sehingga 30% compared to standard dies. | Kesan ROI: Lowers costperton for wear parts and reduces inventory requirements for replacement liners.

Galas Penggelek Sfera Tugas Berat | Asas Teknikal: Labyrinth seal protection and oversized bearing design | Faedah Operasi: Handles extreme radial and axial shock loads from uncrushable material, significantly reducing bearing failure risk. | Kesan ROI: Eliminates a major source of unplanned downtime; data lapangan menunjukkan a 40% peningkatan dalam masa purata antara kegagalan (MTBF) for the bearing assembly.

Sistem Pelinciran Automatik | Asas Teknikal: Centralized grease distribution with monitoring sensors | Faedah Operasi: Ensures optimal lubrication to all critical bearing points during operation, removing human error. | Kesan ROI: Prevents premature wear due to underlubrication and reduces manual maintenance labor hours by an estimated 15 jam setiap minggu.

Pelapik Pakai BoltOn | Asas Teknikal: Modular design on crusher body sides | Faedah Operasi: Protects the crusher frame from abrasive wear. Worn liners are replaced individually without welding or major disassembly. | Kesan ROI: Preserves the structural integrity of the main frame—your most significant capital asset—and simplifies maintenance.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | CS Series Stone Crusher Machine Solution | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Purata. Kehidupan Pelapik (Granit Lelas) | 450,000 tan | 600,000 tan | +33% |
| Masa untuk Pelarasan CSS (mekanikal) | 4560 minit (manual) | <2 minit (hidraulik) | 96% |
| Penggunaan Tenaga setiap Tan Hancur| 0.85 kWj/t | 0.72 kWj/t |15% |
| Waktu Penyelenggaraan Terancang Tahunan| ~200 hours/year| ~140 hours/year |30% |

Based on comparable feed size & kekerasan material.
Includes liner changes, bearing inspections, and general servicing.

5. SPESIFIKASI TEKNIKAL

Model Shown: CS125
Pembukaan suapan: 1250mm x 950mm
Saiz suapan maksimum: 1000mm
Recommended Closed Side Setting (CSS): 150mm 250mm
Julat Kapasiti (Berbeza mengikut CSS & Bahan): 450 750 Ton metrik sejam
Keperluan Kuasa Pandu: 200 kW Motor Elektrik (standard)
Berat Penghancur (tidak termasuk motor & penyuap): Kira -kira 62,000 kg
Pembinaan Kerangka Utama: Fabricated steel plate with reinforced ribbing
Bahan Jaw Die: Keluli Mangan Premium (14% Mn)
Julat Suhu Ambien Operasi: 20°C hingga +45°C

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit di Asia Tenggara

Cabaran: A large quarry operator needed to increase primary crushing capacity by 40% but was constrained by limited physical space for new foundations and high labor costs for frequent jaw die rotation.
Penyelesaian: Implementation of two CS125 stone crusher machines with automated lubrication and hydraulic wedge systems into a compact plant redesign.
Keputusan: Achieved target throughput increase on a smaller footprint. Remote CSS adjustments allowed quick optimization between railway ballast and concrete aggregate production lines.

LargeScale Infrastructure Dam Construction

Cabaran: Processing extremely hard basalt at a remote dam site with severe penalties for missing daily aggregate supply targets; reliability was critical due to difficult logistics for spare parts.
Penyelesaian: Installation of a single CS150 primary jaw crusher equipped with bolton wear liners and extendedlife jaw dies.
Keputusan: The plant consistently met daily tonnage requirements for two years without a single day lost to primary crusher failure. Reduced frequency of liner shipments resulted in significant logistical cost savings.

7.PERTIMBANGAN KOMERSIL

The CS Series stone crusher machine is offered in three capacity tiers:
1.Capacity Tier A (1000 Tph): Engineered for megaprojects requiring multiple units or ultrahigh output plants.Pricing is structured around capacity tier,motor specification,and level of factoryinstalled automation.Optional features include integrated metal detection systems,bar semburan penindasan habuk,and condition monitoring sensors.Service packages range from basic commissioning support up to comprehensive multiyear performance contracts that include scheduled inspections,wear part supply,and priority technical support.Financing options including equipment leasing are available through accredited partners

8.Soalan Lazim

Q1.Is this stone crusher machine compatible with my existing secondary cone crushersand vibrating screens?
A1.The discharge product from our primary jawcrushers can be engineeredto matchthe feed specificationsof most secondarycrushing circuits.Detailedgradation curvesare providedto ensure compatibilitywithyour downstream equipmentduringtheplant design phase

Q2.What impact will installation have on my current production schedule?
A2.A typicalturnkey installationincluding foundation preparationtakes46 weeks.Field data indicatesmost clientsschedule thisduringa planned seasonal shutdownor usea temporaryrentalcrushing setup tomaintainpartialoutput

Q3.How does themachine handle tramp metalor uncrushablematerial?
A3.The hydraulic toggle systemis designedto automaticallyrelease thenreset whenan uncrushableobjectis encountered minimizingriskof damageand associateddowntime.For continuousprotection an optionalmetal detectorcanbe installedon thefeed conveyor

Q4.Arewear parts readilyavailableand whatis their expectedcostperton?
A4.We maintainaglobal inventorynetworkfor genuinewear parts.Partslikejawdies have apredictablewear rate allowingfor accuratecostpertonprojectionswhich typicallyrangebetween$0 .15$0 .35perton dependingon materialabrasiveness

Q5.What trainingis providedfor our maintenance crew?
A5.Comprehensiveoperatorandmaintenancetrainingis conductedonsiteduringcommissioning coveringdaily checks routine adjustmentsandsafety procedures Detailedmanualsandvideo guidesarealso provided

Q6.Do you offerperformanceguarantees?
A6.We provideguaranteedminimumthroughputcapacitybasedon agreedmaterialtesting samplesas wellas maximumpowerconsumptionfigures Theseare detailedin commercialcontracts priorto purchase

Q7.Whatisthe typicallead timefrom orderto delivery?
A7.For standardmodels leadtimeis1620weeks Customconfigurationsmayrequireadditionalengineeringtime Exacttimelinesare confirmedupon receiptof asitespecificquestionnaire